Land vehicles: bodies and tops – Bodies – Structural detail
Patent
1995-01-11
1997-08-26
Pape, Joseph D.
Land vehicles: bodies and tops
Bodies
Structural detail
296189, 296203, 29428, 264311, B60R 2700
Patent
active
056604289
ABSTRACT:
An automobile chassis and a one-piece body integrated into a unitary structure, and a method for fabricating, assembling and integrating the chassis and body. The body includes interior panels, a cockpit, an engine enclosure module, and an underbody. The chassis/body structure, comprised of a single type of aluminum alloy and a single type of thermoplastic, is resistant to high-stress loads and is substantially recyclable into industrial-quality constituents. A first preferred embodiment includes a body rotomolded from a reinforced polycarbonate, polycarbonate/ABS blend, or polyimide thermoplastic, seven aluminum alloy bulkheads, and stacks of thin-wall aluminum honeycomb-cell panels embedded in an unreinforced foam of the thermoplastic. A second preferred embodiment includes a body rotomolded from a reinforced liquid crystal polymer thermoplastic, seven aluminum alloy bulkheads, and stacks of thin-wall aluminum honeycomb panels. A third preferred embodiment includes a body rotomolded from a reinforced polycarbonate thermoplastic, seven aluminum alloy bulkheads, and aggregated sub-assemblies of polycarbonate micro-honeycomb blocks having cells filled with a foam of the unreinforced polycarbonate thermoplastic.
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patent: 4898419 (1990-02-01), Kenmochi et al.
patent: 4950026 (1990-08-01), Emmons
patent: 5306066 (1994-04-01), Saathoff
Pape Joseph D.
XCORP, Inc.
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