Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions
Patent
1990-07-18
1991-04-23
Hunt, Brooks H.
Specialized metallurgical processes, compositions for use therei
Compositions
Consolidated metal powder compositions
75230, 75246, 75252, 148103, 148108, 419 12, 419 23, 419 33, 419 37, 419 38, 419 43, 419 54, 419 57, 419 60, C22C 2914
Patent
active
050097067
ABSTRACT:
Rare-earth alloy anisotropic powders consist of, in atomic percent, over 12 percent and not more than 20 percent of R (R is at least one on neodymium and praseodymium or at least one of them and or more rare-earth elements), not less than 4 percent and not more than 10 percent of boron, not less than 0.05 percent and not more than 5 percent of copper and the rest that consists of iron and unavoidable impurities. Up to 20 percent of the iron contained is replaceable with cobalt. The alloy powders are made up of flat crystal grains having mean thickness h (the shortest measure), d not smaller than 0.01 .mu.m and not larger than 0.5 .mu.m and ratio d/h not smaller than 2, where d is the means measure of the grains taken at right angles to the widthwide direction thereof, and the alloy powders are magnetically anisotropic. Each rare-earth alloy anisotropic powder is prepared by melting an R-Fe-B-Cu alloy, putting thin ribbons prepared by quenching the melt or a powder prepared by grinding the thin ribbons in a metal container, hermetically sealing the metal container after replacing its inner atmosphere with a vacuum or an inert gas atmosphere, and rolling the thin ribbons or powder, together with the metal container, at a temperature not lower than 500.degree. C. and not higher than 900.degree. C. Rare-earth alloy anisotropic magnets are made by kneading and forming the rare-earth alloy anisotropic powders with not less than 10 percent and not more than 50 percent by volume of resin or by hot-compressing the rare-earth alloy anisotropic powders.
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Fujikura Masahiro
Mukai Toshio
Sakamoto Hiroaki
Bhat N.
Hunt Brooks H.
Nippon Steel Corporation
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