Rare-earth alloy, rare-earth sintered magnet, and methods of...

Metal treatment – Process of modifying or maintaining internal physical... – Magnetic materials

Reexamination Certificate

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C148S101000, C148S104000

Reexamination Certificate

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10864427

ABSTRACT:
A rare-earth alloy ingot is produced by melting an alloy composed of 20–30 wt % of a rare-earth constituent which is Sm alone or at least 50 wt % Sm in combination with at least one other rare-earth element, 10–45 wt % of Fe, 1–10 wt % of Cu and 0.5–5 wt % of Zr, with the balance being Co, and quenching the molten alloy in a strip casting process. The strip-cast alloy ingot has a content of 1–200 μm size equiaxed crystal grains of at least 20 vol % and a thickness of 0.05–3 mm. Rare-earth sintered magnets made from such alloys exhibit excellent magnetic properties and can be manufactured under a broad optimal temperature range during sintering and solution treatment.

REFERENCES:
patent: 4929766 (1990-05-01), Schnatterer et al.
patent: 5549766 (1996-08-01), Tsutai et al.
patent: 6475302 (2002-11-01), Mei et al.
patent: 6565673 (2003-05-01), Gong et al.
patent: 8-260083 (1996-10-01), None
patent: 9-111383 (1997-04-01), None
Abstract of Japanese 9-111383.
Abstract of Japanese 8-260083.
XP—002250138—Abstract of Japan 57104203.
XP—002250139—Abstract of Japan 3198306.

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