Radiation source assembly and connector press used in...

Radiant energy – Radiant energy generation and sources – With container for radioactive source and radiation...

Reexamination Certificate

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Details

C250S493100, C250S308000, C378S119000, C378S120000, C378S065000, C252S644000, C252S645000

Reexamination Certificate

active

06627908

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates, in general, to a radiation source assembly used in a nondestructive inspection process and a connector press used in producing such assemblies and, more particularly, to an Ir-192 radiation source assembly, with a source capsule having double-sealed radiation source discs and two connectors, or a cap connector and a female connector being respectively coupled to both ends of a pigtail, and to a connector press used for compression-connecting the two connectors to both ends of such a pigtail so as to form a desired radiation source assembly.
2. Description of the Prior Art
In order to produce a radiation source used in a nondestructive inspection, a plurality of Ir-radiation source discs have been conventionally used. Some countries import radiation source disc targets from foreign countries. Such disc targets are primarily processed products, and so they must be pre-processed and finally processed before they are exposed to neutrons within a nuclear reactor. A conventional pre-process and a conventional final process for the disc targets will be described as follows.
Primarily, both diameter and thickness of such a disc target are measured prior to inspecting any external defect of the disc target with the naked eye. Sometimes, such a naked eye inspection may discover a defect on one surface of a disc target.
Thereafter, the flatness of the disc target is measured. Since conventional radiation source disc targets are typically produced through a punching process, the disc targets fail to have a desired flatness. Therefore, it is necessary to flatten the radiation source disc target with a nonmetal hammer while interposing the disc target between two flat metal discs. When the radiation source disc target fails to accomplish a desired flatness, it is almost impossible for the disc target to perform a desired operational performance of a point source or to provide a high quality nondestructive inspection image.
It is also necessary to completely remove micro debris from the surface of the radiation source disc target since such micro debris may cause a radioactive contamination.
After the pre-process, the radiation source disc target is washed using neutral detergent and distilled water, and is finally ultrasonically washed prior to being dried, thus completely preparing a desired radiation source disc target. The dimension of the disc target is measured and is compared with calculated values. The prepared disc target is an Ir-metal type disc having a diameter of 2.5 mm, a thickness of 0.25 mm, a weight of 27.6 mg/disc, a nuclidic purity of 99.9%, and a specific weight of 22.5 g/cm
3
.
After preparing the radiation source disc targets and manufacturing a radiation source capsule, a desired radiation source is produced. In order to produce a desired radiation source, a plurality of disc targets, enclosed within an aluminum irradiation container, are exposed to neutrons within a neutron irradiation hole of a multi-purpose nuclear reactor for a predetermined period of time. After the neutron irradiation process, the irradiation container is removed from the neutron irradiation hole of the nuclear reactor and is received within a carrier vessel, and is moved to a concrete hot cell along with the vessel. Within the concrete hot cell, the irradiation container is removed from the carrier vessel by a manipulator. The irradiation container is, thereafter, set in automatic classifying and measuring equipment. When a control unit of the equipment is turned on, the container is automatically processed through a container cutting process, a radioactivity measuring process, and a classified radiation source capsuling process in accordance with a program of the control unit. In such a case, the Ir-disc targets from the radioactivity measuring process are received within a stainless capsule in a way such that 5 to 10 disc targets are received within each capsule. The stainless capsule is, thereafter, closed by a lid prior to being welded into a single structure at the junction between the capsule and the lid through a plasma arc welding process, thus forming a sealed radiation source.
When such a radiation source capsule is completely produced, a desired radiation source assembly is produced. An example of conventional radiation source assemblies is shown in the accompanying drawing, FIG.
1
.
As shown in the drawing, the radiation source assembly
1
comprises a source capsule
3
, a female connector
5
and a pigtail
7
. In such a case, the source capsule
3
is made of SUS 316L, and consists of a cap connector
9
, an outside cap
11
and an inside capsule
13
. As best seen in
FIG. 2
, the cap connector
9
receives one end of the pigtail
7
, while the outside cap
11
is welded to the cap connector
9
through a TIG welding process. The inside capsule
13
is set within the outside cap
11
.
In order to receive the inside capsule
13
, the outside cap
11
has a cavity. The above cap
11
also has an arcuate cross-section, with the tip of the cap
11
being rounded. The object of such a rounded tip of the cap
11
is to minimize a kinetic resistance generated at the tip when the radiation source assembly passes through guide tube of a nondestructive inspection apparatus. The inside cap
11
is fitted over a connecting projection
31
of the cap connector
9
at its fitting opening prior to being integrated with the connector
9
into a single structure through a TIG welding process.
The cap connector
9
, connected to the pigtail
7
, is a cylindrical member provided with a pigtail fitting hole
15
. The connecting projection
31
is provided on an end of the cap connector
9
opposite to the pigtail fitting hole
15
.
As shown in
FIG. 3
, the inside capsule
13
, set within the outside cap
11
, consists of a cylindrical outside case
14
, a sealing cover
16
and a filler
17
. The outside case
14
receives a plurality of radiation source disc targets
10
in a way such that the targets
10
are regularly stacked. The sealing cover
16
is fitted into the top open end of the outside case
14
, thus sealing the outside case
14
. The filler
17
is interposed between the sealing cover
16
and the stacked targets
10
so as to press the targets
10
.
As best seen in
FIGS. 4
a
and
4
b
, the pigtail
7
consists of a wire core
23
, a primary coil
25
, a secondary coil
27
, and a large-diameter coil
29
. The wire core
23
is made by twisting a plurality of wires
21
, the primary coil
25
is wound around the wire core
23
. The secondary coil
27
is wound around the primary coil
25
. The large-diameter coil
29
, having a predetermined regular pitch, is wound around the primary coil
25
along with the secondary coil
27
. In such a case, all the wires and coils of the pigtail
7
are made of carbon steel, and so they have a predetermined elasticity. The wires and coils of the pigtail
7
are not undesirably wear-cut or loosened even though the pigtail
7
is used ten thousand or more times. The wires and coils are also free from corrosion even when they are exposed to atmospheric air.
The above radiation source assembly
1
passes through a guide tube under the control of a manipulation handle connected to a male connector engaging with the female connector
5
of the assembly
1
. The assembly
1
is thus finally received within a radiation source carrier. Such an assembly
1
enclosed by the radiation source carrier is used with a nondestructive inspection apparatus. During a nondestructive inspecting operation, the assembly
1
reaches an inspection point by the guide tube. When the radiation source assembly
1
is kept within the radiation source carrier, a stop ball
19
, formed on one end of the female connector
5
positioned at the rear end of the assembly
1
as shown in
FIG. 5
, is locked to an inside wall of the carrier, thus being firmly and precisely positioned within the carrier. This finally completely prevents a radiation leakage, caused by an assembly
1
failing to be pr

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