Internal-combustion engines – Charge forming device – Fuel injection system
Reexamination Certificate
2000-08-25
2004-03-02
Miller, Carl S. (Department: 3747)
Internal-combustion engines
Charge forming device
Fuel injection system
C123S495000
Reexamination Certificate
active
06698399
ABSTRACT:
PRIOR ART
The invention relates to a radial piston pump for high-pressure fuel supply in fuel injection systems of internal combustion engines, in particular in a common rail injection system. The system includes a drive shaft, which is supported in a pump housing and is embodied eccentrically or has camlike protrusions in the circumferential direction. A plurality of pistons, disposed radially relative to the drive shaft in a respective cylinder chamber are movable back and forth in the respective cylinder chamber by rotation of the drive shaft. Check valves on the intake side and on the high-pressure side, and the pump housing includes a housing base body. The drive shaft is supported in the housing and one housing head for each piston is equipped with a fuel delivery opening and a fuel removal opening.
In one such radial piston pump, braced on the inside, the housing heads are braced against the housing base body and sealed by a number of elastomeric sealing elements. This leads to an undefined arrangement of the components of the pump.
It is therefore an object of the invention to furnish a radial piston pump that is proof against high pressure up to 1600 bar and in which the components subjected to high pressure and their sealing points are decoupled from one another and in the installed state are statically defined elastically.
A radial piston pump for high-pressure fuel supply in fuel injection systems of internal combustion engines including a common rail injection system, has a drive shaft, which is supported in a pump housing the drive shaft is embodied eccentrically or has camlike protrusions in the circumferential direction. A plurality of pistons are disposed radially relative to the drive shaft in a respective cylinder chamber and the pistons are movable back and forth in the respective cylinder chamber by rotation of the drive shaft. Check valves provided on the intake side and on the high-pressure side, and the pump housing includes a housing base body, in which the drive shaft is supported with one housing head for each piston. The housing head is equipped with a fuel delivery opening and a fuel removal opening. A problem is attained in that the housing head has a through opening, which extends radially to the drive shaft and into which a bush that serves to receive the piston is shrink-fitted. The bush is preferably a hardened bush that takes the form of a cylinder. By means of the shrink-fitted bush, a hard sealing of the cylinder chamber is achieved. The hard sealing assures a defined screw-fastening situation when the housing heads are secured to the housing base body. Furthermore, the number of single parts is reduced compared with a conventional radial piston pump. The inner jacket face of the bush which defines the cylinder chamber can advantageously be machined, for instance by grinding, in the shrink-fitted state. The housing head embodied according to the invention can furthermore be machined on a conventional honing machine, to improve the quality of the inner jacket face of the shrink-fitted bush. Thus even at peak pressures up to 1600 bar, perfect function of the bush is assured. Finally, the idle volume in the housing head is advantageously minimized by the bush.
One particular version of the invention is characterized in that the housing head rests with a flat bearing face against a flat bearing face of the housing base body. As a result, the housing head can rest in a statically precisely determined way with its flat bearing face on the housing base body. Hence in comparison with conventional pump housings, the interposition of any sealing elements whatever can be dispensed with.
A further special version of the invention is characterized in that the through opening has a portion of greater diameter for receiving the bush, and a portion of lesser diameter for receiving a closure element. The edge formed between the two portions forms a stop for the bush. This advantageously simplifies the installation of the bush.
A further special version of the invention is characterized in that the diameter of the portion having the lesser diameter is greater than the inside diameter of the bush. As a result, it is attained that the bush protrudes with its inner encompassing edge into the through opening and forms a stop for the closure element. This has the advantage that between the closure element and the bush, hard sealing can be achieved without the interposition of any sealing elements whatever.
A further special version of the invention is characterized in that a fuel delivery opening is provided in the closure element and has a seat for the intake-side check valve, the valve is mounted in the end of the bush remote from the drive shaft. The check valve on the intake side can for instance include a ball, which is pressed by a spring against the fuel delivery opening provided in the closure element. This has the advantage that no further single parts are needed for installing the check valve on the intake side.
A further special version of the invention is characterized in that the bush has a radial fuel removal opening, against the outer edge of which the check valve on the high-pressure side, which valve is mounted in the housing head, comes into contact. The check valve on the high-pressure side can, like the check valve on the intake side, include a ball that is pressed by a spring against the fuel removal opening provided in the bush. The sealing off of the check valve on the high-pressure side from the housing head can be achieved without the interposition of any sealing elements. The spring-supported embodiment of the check valve on the high-pressure side furthermore has the advantage that faster closing times can be attained. This increases the efficiency of the radial piston pump.
A further special version of the invention is characterized in that all the sealing points, subjected to high pressure, of metal components tightened against one another are formed without the interposition of elastomeric sealing elements. The securing of the housing head to the housing base body is achieved by screw connections, for instance. When the housing head is tightened against the housing base body, hard sealing is effected by the preferably metal bearing faces. This prevents leakage in the region of the radial piston pump. Furthermore, both the check valve on the intake side and the check valve on the high-pressure side are installed in the housing head in a hard-sealing manner.
The radial piston pump of the invention has the advantage in general of being more compact than conventional pumps and of comprising fewer single parts.
Further advantages, characteristics and details of the invention will become apparent from the dependent claims and the ensuing description, in which one exemplary embodiment is described in detail in conjunction with the drawing. The characteristics recited in the claims and mentioned in the description can each be essential to the invention individually or in arbitrary combination. One way of embodying the claimed invention is described below in detail in conjunction with the drawing.
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Greigg Ronald E.
Miller Carl S.
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