Quilting method and apparatus

Sewing – Special machines – Quilting

Patent

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Details

11247012, 11247036, 11247507, 11247508, D05B 1100, D05B 2100

Patent

active

056409168

ABSTRACT:
The quilting of rectangular comforter bags, mattress cover panels or other similar panels is provided without the need to premount the panel on a rectangular frame. A leading edge clamp is preattached along the leading edge of a panel and the clamp is fed from an operator station to the upstream end of a shuttle movably mounted on the frame of a programmed single needle quilting machine. Opposed belt conveyors on opposite sides of the shuttle advance the clamp and pull the panel onto the shuttle, with the belts gripping the side edges of the panel as it is pulled. A trailing edge clamp bar frictionally engages the panel to provide trailing edge securement to the panel, with the belts and leading edge clamp providing securement around the other edges to stretch the panel on the shuttle. The shuttle reciprocates longitudinally under a sewing head that moves transversely on the frame at a quilting station, while the sewing head operates to stitch a pattern in the panel. A pickup head then engages the clamp and directs it along a conveyor across an outfeed table at the top of the frame, pulling the quilted panel over the table where the clamp is released to drop the panel on the table, where it is folded and conveyed to a stacker. When a first quilted panel is free of the shuttle, another front edge clamp similarly pulls another panel onto the shuttle. When a clamp has released a panel at the outfeed table, it is returned by the conveyor to the operator station for reuse.

REFERENCES:
patent: 2119341 (1938-05-01), Milner
patent: 3559600 (1971-02-01), Kalning
patent: 3989239 (1976-11-01), Scriven, Jr. et al.
patent: 4173191 (1979-11-01), Taddicken
patent: 4353539 (1982-10-01), Doyen et al.
patent: 4493276 (1985-01-01), Sadeh
patent: 4664577 (1987-05-01), Bonali
patent: 4669400 (1987-06-01), Michaels et al.
patent: 5018463 (1991-05-01), Nakajima
patent: 5040473 (1991-08-01), Zesch et al.
patent: 5136955 (1992-08-01), Resta et al.
patent: 5425319 (1995-06-01), Resta et al.

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