Quartz crystal unit, its manufacturing method and quartz...

Electrical generator or motor structure – Non-dynamoelectric – Piezoelectric elements and devices

Reexamination Certificate

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Reexamination Certificate

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06707234

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a quartz crystal unit, its manufacturing method and a quartz crystal oscillator.
In particular, the present invention relates to the quartz crystal unit and the quartz crystal oscillator comprising a width-extensional mode quartz crystal resonator with a new cut angle and new electrode construction which is available for wearable equipment, communication equipment, measurement apparatus and consumer products requiring miniaturization, high accuracy, shock-proof and low prices for the quartz crystal resonator.
BACKGROUND OF THE INVENTION
A NS-GT cut coupling quartz crystal resonator which vibrates in the coupled width-extensional mode and length-extensional mode is well known and used as a time standard of consumer products and communication equipment.
FIG. 9
a
and
FIG. 9
b
show a top view and a side view of the conventional NS-GT cut coupling quartz crystal resonator. In
FIGS. 9
a
,
9
b
, The resonator
200
comprises vibrational portion
201
, connecting portions
203
,
206
and supporting portions
204
,
207
. The supporting portions
204
and
207
include respective mounting portions
205
and
208
.
In addition, as shown in
FIG. 9
a
and
FIG. 9
b
, electrodes
202
and
211
are disposed on the upper and lower faces of the vibrational portion
201
, the electrode
202
extends to the mounting portion
205
through the connecting portion
203
, while the electrode
211
extends to the mounting portion
208
through the connecting portion
206
. The electrodes
202
and
211
have opposite electrical polarities, and two electrode terminals are constructed.
Also, as shown in
FIG. 10
, the resonator
200
is mounted on a pedestal
313
by conductive adhesives at the mounting portions
205
and
208
. Furthermore, the pedestal
313
is connected to two lead wires
314
,
315
which pass through a case
311
, and the pedestal
313
with the resonator
200
is housed in a quartz crystal unit of tubular type
300
comprising the case
311
and a cap
312
. Namely, the electrodes
202
and
211
are connected to the lead wires
314
and
315
, respectively.
Now, when an alternating current(AC) voltage is applied between both lead wires
314
and
315
, an electric field E
t
occurs alternately in the thickness T direction, as shown by arrow signs of the solid and broken lines in
FIG. 9
b
. As a result, the coupled width-extensional mode and the length-extensional mode whose frequencies are inversely proportional to width W and length L of the vibrational portion, respectively, can be excited at the same time, and the NS-GT cut coupling resonator coupled in inverse phase is provided. The above-mentioned resonator is formed integrally by a chemical etching process.
In addition, the lager the area of vibrational portion for the NS-GT cut resonator becomes (low frequency), the smaller series resistance R
1
becomes and the larger quality factor Q becomes. Also, the NS-GT cut resonator with excellent frequency temperature behavior is determined by a dimensional ratio W/L, and which has a value of 0.95 approximately. In order to get a frequency higher than 4 MHz, it is necessary to decrease the area of the vibrational portion for the resonator.
Recently, according to the miniaturization and weight lightness of consumer products and communication equipment with a frequency higher than 4 MHz, a miniature quartz crystal unit and a miniature quartz crystal oscillator comprising a NS-GT cut resonator with the higher frequency is also required with a small series resistance R
1
and high quality factor Q.
It is, however, impossible to provide a miniature quartz crystal unit and a miniature quartz crystal oscillator having a NS-GT cut resonator with a frequency higher than about 4 MHz with a small series resistance R
1
and a high quality factor Q because the area of vibrational portion for the resonator becomes very small to get the higher frequency, and more an electro-mechanical transformation efficiency becomes very small, so that a series resistance R
1
becomes large and a quality factor Q also becomes small.
It is, therefore, desirable to provide a quartz crystal unit and a quartz crystal oscillator comprising a novel and miniature quartz crystal resonator with a frequency higher than about 4 MHz with a small series resistance R
1
, a high quality factor Q and a zero temperature coefficient.
SUMMARY OF THE INVENTION
The present invention relates to a quartz crystal unit, its manufacturing method and a quartz crystal oscillator, In addition, the quartz crystal unit and the quartz crystal oscillator comprise a width-extensional mode quartz crystal resonator capable of vibrating in a single mode with a high electro-mechanical transformation efficiency and a zero temperature coefficient.
In particular, the present invention relates to the quartz crystal unit and the quartz crystal oscillator comprising the width-extensional mode quartz crystal resonator with a new cutting angle and new electrode construction.
It is an object of the present invention to provide a miniature quartz crystal unit comprising a width-extensional mode quartz crystal resonator with a high electro-mechanical transformation efficiency.
It is an another object of the present invention to provide a miniature quartz crystal unit comprising a width-extensional mode quartz crystal resonator with a frequency higher than about 4 MHz with a small series resistance R
1
and a high quality factor Q.
It is a further object of the present invention to provide a miniature quartz crystal unit comprising a width-extensional mode quartz crystal resonator with a zero temperature coefficient.
It is a still firer object of the present invention to provide a method of manufacturing a quartz crystal unit comprising a width-extensional mode quartz crystal resonator.
It is an another object of the present invention to provide a miniature quartz crystal oscillator comprising a width-extensional mode quartz crystal resonator with a high electro-mechanical transformation efficiency, a small series resistance R
1
, a high quality factor Q and a zero temperature coefficient.
In order to accomplish a miniature quartz crystal unit and a miniature quartz crystal oscillator comprising a width-extensional mode quartz crystal resonator with a frequency higher than about 4 MHz and a high electro-mechanical transformation efficiency by which a small series resistance R
1
and a high quality factor Q are provided, it is needed to provide a novel width-extensional mode quartz crystal resonator which is formed from a quartz crystal plate with a new cutting angle, new electrode construction and a large piezoelectric constant.
In accordance with the present invention, the quartz crystal unit and the quartz crystal oscillator are accomplished by a width-extensional mode quartz crystal resonator with a new cutting angle and having new electrode construction and a large piezoelectric constant.
In more detail, such a resonator is formed in accordance with the present invention, from a quartz crystal plate of a new cutting angle using a particle method.
Moreover, such a resonator is provided in accordance with the present invention, by new electrode construction and a large piezoelectric constant.
In addition, in accordance with the present invention, a width-extensional mode quartz crystal resonator with a zero temperature coefficient is accomplished by a cutting angle. As a result of which a quartz crystal unit and a quartz crystal oscillator of the present invention comprising the width-extensional mode quartz crystal resonator have good frequency temperature behavior over a wide temperature range, respectively.


REFERENCES:
patent: 4313071 (1982-01-01), Hermann et al.
patent: 4350918 (1982-09-01), Sato
patent: 4355257 (1982-10-01), Kawashima et al.
patent: 4900971 (1990-02-01), Kawashima
Proceedings of The 1992 IEEE Frequency Control Symposium, “New Cuts for Width-Extensional Mode Quartz Crystal Resonators”, H. Kawashima, May 27-29, 1992, pp. 525-531.
Proceedings of The 1993 IEEE Internatio

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