Pyrolysis of ceramic precursors to nanoporous ceramics

Compositions: ceramic – Ceramic compositions – Pore-forming

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501 87, 501 88, 501 81, 528 25, 528 5, 528 4, 528 7, 528 32, 528 35, 528 38, 528 43, 528 10, 528 33, C04B 3806

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active

058720707

ABSTRACT:
The present invention provides for amorphous, nanoporous, ceramic material having a surface area in excess of 70 m.sup.2 /gm and characterized by a high content of open microporous cell structure wherein the micropores have a mean width of less than 20 Angstroms and wherein said microporous structure comprises a volume of greater than about 0.03 cm.sup.3 /gm of the ceramic. The invention also provides a process for the preparation of such nanoporous ceramics wherein a ceramic precursor polymer or oligomer is gradually heated in the presence of an inert gas or vacuum up to a maximum temperature in the range of greater than 400.degree. C. up to about 650.degree. C. Optionally, the process may also include a crosslinking step conducted prior to the heating step wherein the precursor polymer or oligomer is heated in the presence of a crosslinking agent capable of undergoing addition or substitution reactions with backbone atoms present in said precursor material, at an intermediate temperature of about 100.degree. to 400.degree. C. for a period of time sufficient to crosslink said precursor material, followed by pyrolysis of the crosslinked material.

REFERENCES:
patent: 5132354 (1992-07-01), DeLaet
patent: 5236651 (1993-08-01), Garvey et al.
patent: 5266207 (1993-11-01), Boye et al.
patent: 5514350 (1996-05-01), Kear et al.

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