Push switch having reduced size

Electricity: circuit makers and breakers – Snap – Double snap

Reexamination Certificate

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Details

C200S284000

Reexamination Certificate

active

06518527

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a push switch installed in an operating section of an electronic apparatus.
BACKGROUND OF THE INVENTION
As a variety of electronic apparatuses have been reduced in the overall size or the thickness, push switches used in those electronic apparatuses are also required to be down-sized.
A conventional push switch comprises a switch case made of insulating resin, protruding contacts arranged integral with a connector terminal accommodated in a recess of the case, and a movable contact. The protruding contacts are fixed by insert-shaping technique to project by a predetermined distance from the bottom of the recess. The movable contact electrically connects and disconnects between the protruding contacts.
A conventional push switch having such a construction will be explained referring the relevant drawings.
FIG. 9
is an upper view of the switch case of the push switch,
FIG. 10
is a cross sectional view taken along the line
10

10
of
FIG. 9
, and
FIG. 11
is a cross sectional view taken along the line
11

11
of
FIG. 9. A
center contact
2
and an outer fixed contact
3
both having a protrusion are fixed by insert-shaping technique on the bottom of an recess of a box-shape switch case
1
made of insulating resin. The contacts
2
and
3
link integrally with connector terminals
2
A and
3
A, respectively, which extend out of the switch case
1
. The linking portions, leads
2
B and
3
B, are bent to extend substantially in parallel with the bottom of the recess of the switch case I and embedded in the switch case
1
. The contacts
2
and
3
are usually bent at their ends
2
C and
3
C downwardly, while securely embedded in the bottom of the case
1
. A movable contact
4
made of elastic thin metal has an upwardly curved dome shape. The movable contact
4
is placed with its outer rim
4
A directly on the outer fixed contact
3
in the case
1
. The outer rim
4
A of the movable contact
4
is electrically insulated from the lead
2
b
of the center contact
2
by the insulating resin of the switch case
1
covering the upper surface of the lead
2
B. The movable contact
4
is protected at the upper side with a flexible insulating film
5
on which an adhesive is applied at the lower side thereof. The film
5
is bonded to a side wall
1
A around the recess of the switch case
1
for covering the upper opening of the switch case
1
. The film
5
is also bonded to a center top
4
B of the movable contact
4
for holding the contact
4
at a certain location in the case
1
, thus protecting the inside of the switch case
1
from any dusts such as fluxes.
The operation of the conventional push switch will now be explained. When the insulating film
5
is pressed from above with a pressing force, the movable contact
4
is also pressed through the film. As the pressing force exceeds a certain level, the dome shape of the movable contact
4
is turned over to press with its center top
4
b
, and the contact
4
makes the center fixed contact
2
electrically connect with the outer fixed contact
3
via the movable contact
4
, thus connecting between the two connector terminals
2
A and
3
A to turn the switch on. Then, when the pressing force is canceled, the movable contact
4
returns back to its original dome shape by a spring back force, and the switch returns back to be turned off shown in FIG.
9
.
In the conventional push switch, the leads
2
B and
3
B of the fixed contacts
2
and
3
are bent at their ends
2
C and
3
C and embedded in the bottom of the switch case
1
. And the bottom of the switch case
1
needs hence to be thick enough for accommodating the leads
2
B and
3
B therein. Accordingly, the conventional push switch is hardly reduced in the overall thickness.
SUMMARY OF THE INVENTION
A push switch is provided which having a bottom thereof reduced in the thickness in spite of embedding fixed contacts in the bottom.
In the push switch, a pair of fixed contacts made of metal strip and embedded in the bottom of the switch case electrically be connected and disconnected to each other by pressing a movable contact. In particular, the fixed contacts have thinner embedded portions than the other portions of them. Accordingly, as the fixed contacts are embedded at their thin portions in the switch case made of insulating resin, the push switch is reduced in the overall thickness without difficulty.


REFERENCES:
patent: 4463233 (1984-07-01), Tanabe
patent: 4585914 (1986-04-01), Ohashi et al.
patent: 5634552 (1997-06-01), Soberski
patent: 5726400 (1998-03-01), Masuda
patent: 5842561 (1998-12-01), Takahashi
patent: 6140596 (2000-10-01), Tsay

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