Internal-combustion engines – Charge forming device – Including exhaust gas condition responsive means
Reexamination Certificate
1999-08-19
2001-05-29
Kwon, John (Department: 3747)
Internal-combustion engines
Charge forming device
Including exhaust gas condition responsive means
C123S436000, C123S520000
Reexamination Certificate
active
06237580
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Technical Field
The present invention generally relates to fuel control systems and, more particularly, to a method of using a dynamic crankshaft fuel control fuel multiplier to control fuel injection in conjunction with the delivery of fuel vapors from a fuel tank to an engine during cold engine operation.
2. Discussion
Modern automotive vehicle engines commonly employ injected fuel for combustion. At start-up, when the engine is not fully warm, the injected fuel is commonly cold and in a liquid state. Cold, liquid fuel is not as easily vaporized as warm fuel. As such, the cold, liquid fuel poorly combusts at start-up. This may lead to poor emissions.
Attempts have been made before and after combustion to improve emissions quality. One pre-combustion treatment has been to heat the fuel prior to its injection. By heating the fuel, it becomes more easily vaporized thereby improving its combustibility. While successful, such pretreatment heating is complex and expensive to implement. A common post-combustion treatment involves the employment of a catalyst in the engine exhaust gas stream. The catalyst burns the undesirable exhaust gas constituents prior to their passage to the atmosphere. While also successful, such post-combustion treatment is still expensive and complex to implement.
Modern automotive vehicles are also commonly equipped with a fuel vapor purge control system. Fuel within the fuel tank tends to vaporize as temperatures increase. The vaporized fuel collects in the fuel tank and is periodically removed by the purge vapor control system. The fuel vapors from the tank are initially collected and stored in a canister. When the engine operating conditions are conducive to purging, a purge valve is opened thereby allowing the engine to draw the fuel vapors from the purge canister to the engine for combustion.
While such purge fuel vapor control systems are very efficient, some fuel vapor is commonly present in the dome portion of the fuel tank at start-up. Advantageously, it has recently been discovered that this fuel vapor can be used for combustion during cold engine operation instead of the liquid fuel normally supplied from the fuel injectors. In this process, fuel vapor from the fuel tank is delivered to the engine at start-up while a commensurate amount of normally injected fuel is simultaneously removed from the fueling strategy. As such, the total amount of fuel delivered, i.e., fuel vapor plus injected fuel, is controlled.
However, prior to the present invention, there was no way to optimize the amount of injected fuel in the purge vapor start-up fueling strategy for providing smooth engine operation. As such, the potential for rough engine operation exists.
SUMMARY OF THE INVENTION
A fuel control system is provided for enhancing the fueling strategy of a vehicle at start-up when fueling is being supplemented with purge vapors from the fuel tank. The system includes monitoring the purge vapor flow rate from the purge vapor control system to the engine at start-up. A dynamic crankshaft fuel control fuel multiplier is then calculated based on engine roughness. If the engine is operating rough during purge vapor fueling, the amount of injected fuel is adjusted according to the fuel multiplier. Once oxygen sensor feedback is available, the dynamic crankshaft fuel control fuel multiplier is recalculated based on the oxygen sensor goal voltage. If necessary, the amount of injected fuel may be readjusted with the updated fuel multiplier. Once the engine is warm, the purge vapor fueling stops and the present methodology ends.
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DeGroot Kenneth P.
Duty Mark J.
Weber Gregory T.
Berry Donna L.
DaimlerChrysler Corporation
Kwon John
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