Protective and/or diffusion barrier layer

Stock material or miscellaneous articles – All metal or with adjacent metals – Having composition – density – or hardness gradient

Reexamination Certificate

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C428S626000, C428S323000, C428S328000, C428S212000, C428S220000, C428S330000, C428S332000, C428S334000, C428S339000, C428S457000

Reexamination Certificate

active

10182276

ABSTRACT:
A composite comprises a chemical, mechanical and/or optical protective and/or diffusion barrier layer disposed on a metal or plastic substrate. The layer consists of an organic layer matrix with metal-containing particles dispersed therein, the metal-containing organic layer being plasma-polymerized starting from at least one hydrocarbon which can be substituted and one metal-containing component. The protective and/or diffusion barrier layer is used in a thickness (d) in the submicron range and contains metal particles finely dispersed therein, that have a grain size that lies below 50% of the layer thickness (d). The organic layer matrix is deposited by plasma polymerization from a process gas that comprises at least one hydrocarbon that can also be substituted and one metal-containing component and/or an inorganic gas in a reactor that can be evacuated.

REFERENCES:
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patent: 5418056 (1995-05-01), Noguchi et al.
patent: 5534582 (1996-07-01), Krause et al.
patent: 5906882 (1999-05-01), Valente et al.
patent: 6416855 (2002-07-01), Rossignol et al.
patent: 2002/0012789 (2002-01-01), Iijima
patent: 2002/0039667 (2002-04-01), Takaya et al.
patent: WO 99/63129 (1999-12-01), None
patent: WO 01/55489 (2001-08-01), None
Electrochemical Series, P. Vanysek, Section 8: Analytical Chemistry, CRC Press, 2000 (no month), www.knovel.com/knovel2.
An article entitled “Metal-Containing Plasma-Polymerized Films”, By Yoshihiro Asano, published 1983 pp. 319-411, July.
An article entitled “Metal Doped Fluorocarbon polymer Films Prepared By Plasma . . . ”, By Biederman et al., published 1983, pp. 497-503, July.
An article entitled “Plasma Chemical Vapour Deposition of Iron-Containing . . . ”, By Wrobel et al., published 1992, pp. 42-58, July.

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