Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond
Reexamination Certificate
1999-11-18
2002-04-30
Turner, Archene (Department: 1775)
Stock material or miscellaneous articles
Structurally defined web or sheet
Discontinuous or differential coating, impregnation or bond
C428S195100, C428S325000, C428S701000, C313S529000
Reexamination Certificate
active
06379783
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a protection layer of a PDP (Plasma Display Panel) and a method of forming the same and, more particularly, to a protection layer of a PDP and a method of forming the same by which an excellent protection layer can be formed on the surface of the PDP's substrate.
2. Background of the Related Art
FIG. 1
is a cross section of a general PDP. As shown in
FIG. 1
, the PDP comprises: an upper structure having a pair of upper electrodes
4
formed on the same surface of a front glass substrate
1
, a dielectric layer
2
formed on the upper electrodes
4
by printing method, and a thin film
3
(hereinafter, referred to as protection layer) deposited on the dielectric layer
2
; a lower structure having lower electrodes
12
formed on a back glass substrate
11
, a barrier rib
6
formed to prevent a mis-discharge in the cell adjacent to the lower electrodes, and phosphor
8
,
9
and
10
formed around the barrier rib
6
and the lower electrodes
12
; and a discharging region
5
formed in a space between the upper and lower structures by injecting an inert gas therein.
The lower electrodes
12
are termed “data electrodes” into which image data is transferred. The upper electrodes
4
are termed “display electrodes” comprising a scan electrode for discharging the image data fed into the cell, and a sustain electrode to maintain the cell's discharging.
The PDPs as constructed above are widely used as a flat display device because they can display signals at high speed and be manufactured in a large size.
Referring to
FIG. 1
, when an image data is transferred into the lower electrodes
12
and a discharging signal is fed into the scan electrode of the upper electrodes, a driving voltage is applied to the discharging space between the upper and lower electrodes, creating a surface discharge in the discharging region
5
on the surfaces of the dielectric and protection layers
2
and
3
. Such a surface discharge causes ultraviolet radiation while the signal is entered.
Because the ultraviolet radiation does not last long enough to display signals, the discharging and sustain signals respectively applied by the scan and sustain electrodes of the upper electrodes
4
provide extra discharging time for a display while no image data is entered through the lower electrodes
12
.
The ultraviolet ray
7
excites the phosphor
8
,
9
and
10
to display color signals.
Electrons in the discharging cell are accelerated towards the negative (−) electrode by a driving voltage applied, colliding with a penning mixture gas consisting of mainly inert gases, i.e., He and additional Xe, Ne, or other gases. Thus excited inert gas generates the ultraviolet ray
7
having the wavelength of 147 nm. The ultraviolet ray
7
collides with the phosphor
8
,
9
and
10
that surround the lower electrodes
12
and the barrier rib
6
, to generate a light in the ultraviolet spectrum region.
PDPs must have the protection layer
3
on the whole surface of the dielectric layer to protect the dielectric layer
2
against sputtering effect caused by a secondary emission during a discharge, the protection layer
3
usually being a transparent layer consisting of magnesium oxide (hereinafter, referred to as MgO). The protection layer
3
protects the dielectric layer
2
of the cells to extend the life of the panel and reduce the driving voltages.
A conventional method of forming the protection layer
3
is disclosed in SID 94 DIGEST (P 323-326, by Amano), by which a MgO paste is prepared from MgO powder mixture in a solvent, screen printed to form an MgO protection layer 2 &mgr;m thick and heated at 500° C.
Such a screen printing can be performed at low costs for materials and available as an alternative new technique. It is applicable to MgO deposition on a glass substrate of an AC PDP but not appropriate in a difficult deposition of a MgO thick layer due to the PDP's characteristics.
As disclosed in European Patent Application No. 93400201.5 (Publication No. EP0554172A1), a MgO protection layer of several hundreds of nanometers in thickness might be coated by a vacuum method. The vacuum method is an E-beam and RF (Radio Frequency) sputtering that is expensive and inefficient in productivity due to its complex process such as vacuum and heat treatment. In addition, there are other limitations associated with the vacuum method, including firing voltage reduction and prevention of ion collisions to increase the device's life during a sputtering.
The above references are incorporated by reference herein where appropriate for appropriate teachings of additional or alternative details, features and/or technical background.
SUMMARY OF THE INVENTION
An object of the invention is to solve at least the above problems and/or disadvantages and to provide at least the advantages described hereinafter.
Accordingly, the present invention is directed to a protection layer of a PDP and a method of forming the same that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide a protection layer of a PDP and its formation by which a protection layer can be coated with more ease by preparing a MgO solution (a solution containing Mg) for MgO protection layer formation.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described, a method of forming a protection layer of a plasma display panel, which has upper electrodes, lower electrodes and a barrier rib, includes the steps of: forming a dielectric layer on the upper electrodes; and forming a MgO protection layer on the dielectric layer by the method of direct coating the MgO solution on the surface of the dielectric layer.
A method of forming such as printing, spraying, dipping and spin coating or the like a plasma display panel protection layer, which is to form a MgO protection layer on the surface of a substrate of a plasma display panel, includes the steps of: preparing a MgO solution which is a mixture of MgO particles, salt containing Mg, and organic solvents; coating the MgO solution on the surface of the substrate; and performing a firing of the coated substrate.
In a MgO solution for forming a MgO thin film on a substrate for a plasma display panel, a MgO protection layer for the plasma display panel consists of MgO particles, salt containing Mg, and organic solvents.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objects and advantages of the invention may be realized and attained as particularly pointed out in the appended claims.
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patent: 0554172 (1993-01-01), None
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patent:
Kim Jin Young
Kim Sen Gouk
Park Myung Ho
Ryu Jae Hwa
Fleshner & Kim LLP
LG Electronics Inc.
Turner Archene
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