Projection lamp safety interlock apparatus and method

Electric lamp and discharge devices: systems – Periodic switch in the supply circuit – Periodic switch in the primary circuit of the supply...

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C315S2090SC, C315S362000, C307S328000, C361S007000

Reexamination Certificate

active

06424097

ABSTRACT:

RELATED APPLICATIONS
Not Applicable
FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable
TECHNICAL FIELD
This invention relates to safety interlock devices and more particularly to an electromechanical interlock connector for supplying power to an arc lamp module and concurrently securing the arc lamp module within an image projector.
BACKGROUND OF THE INVENTION
There are previously known safety interlocking systems for protecting electrical equipment users and technicians against hazards, such as electrical shock, bums, radiation, and improper operating modes.
For example, it is well known to enclose a hazardous apparatus in a protective cage having an access door or panel, the removal of which actuates a safety interlock switch. Such a safety interlock switch typically removes primary power from the electrical equipment and must, therefore, be rated to carry primary currents and voltages.
In another example, some electrical equipment include a module that is removable for servicing or replacement. Often the removable module is secured behind or attached to an access panel. Typically, such removable modules are secured within the electrical equipment by mechanical fasteners and have separate electrical interconnections, safety interlock switches, and related wiring harnesses.
Portable image projectors present an interesting mix of requirements and hazards. Many such projectors employ a metal-halide or mercury vapor arc lamp that operates at a very high temperature, requires a high voltage pulse to ignite the arc, must be readily replaceable, must be compact and lightweight, and must be packaged to protect users and the projector from heat, high voltage, and improper operating modes, such as operation of equipment at excessive temperatures, and high-voltage pulse generation during arc lamp replacement.
Portable image projectors are generally referred to as being “ultra-portable” if they are small enough and light enough to be carried by one hand. However, in order to safely manage the above-described arc lamp hazards, prior art safety interlock apparatus have generally been relatively heavy and bulky, rendering them undesirable for use in ultra-portable projectors.
One such conventional prior art safety interlock design is shown in FIG.
1
. As indicated, a DC power supply
1
A receives high voltage alternating current (“AC”) line power from an electrical outlet along line
2
A and provides positive direct current (“DC”) voltage to a lamp ballast power supply
3
A, which generates a ballasted voltage for lamp
5
A. A safety interlock switch
7
A is placed along AC line
2
A upstream of the DC power supply. To shut down the projector for lamp removal or the like, switch
7
A is automatically actuated by opening a lamp access panel to interrupt the high voltage line current along line
2
A. Interruption of the line power eliminates power to the DC power supply
1
A, ballast power supply
3
A, and lamp
5
A, thereby rendering the projector safe for lamp removal. While this prior art approach is effective, interruption of the relatively high voltage AC line power requires a relative large, expensive safety interlock switch
7
A. Such high voltage switch needs to be well insulated and have substantial contact spacing requirements (e.g. 3 mm) in order to prevent electrical arcing, both of which tend to increase the size, weight and cost of the switch
7
A.
What is needed, therefore, is a compact, lightweight, inexpensive and safe safety interlock system that is suitable for use in portable and ultra-portable image projectors.
SUMMARY OF THE INVENTION
An object of this invention is, therefore, to provide a lamp apparatus that is suitable for use in portable and ultra-portable image projectors.
Another object of this invention is to provide a replaceable arc lamp module having a low power electrical safety interlock apparatus.
A further object of this invention is to provide a method for safely replacing an arc lamp in an image projector.
A safety interlock apparatus for an electrical device in accordance with this invention includes a DC power supply, a ballast power supply including a ballast control circuit that controls a ballast power circuit, and a lamp all housed within the frame. A relatively low voltage electrical connection is present between the DC power supply and the ballast control circuit. A relatively high voltage electrical connection is present between the lamp and the ballast power circuit. A switch is positioned on the relatively low voltage electrical connection, the switch having a closed state wherein the relatively low voltage is supplied to the ballast control circuit and an open disconnected state wherein the relatively low voltage electrical connection is disconnected. A panel is fixable to the frame to close the cavity within the frame, and selectively movable to expose the lamp for removal. The panel has a switch actuator operable to actuate the switch to the open disconnected state when the panel is removed from the device, thereby disconnecting power to the ballast control circuit, which in turn immediately disables the ballast power circuit, rendering the lamp safe for removal.
An advantage of this invention is that the switch, being connected to a relatively low voltage circuit, may be of compact and inexpensive design.
Another advantage of this invention is that when the panel is moved to expose the cavity, power is removed from the ballast, thereby preventing users from receiving electrical shocks.
Yet another advantage of this invention is that the switch and switch actuator design of the safety interlock circuit that “fails” in a safe, open-circuit condition.
Additional objects and advantages of this invention will be apparent from the following detailed description of a preferred embodiment thereof that proceeds with reference to the accompanying drawings.


REFERENCES:
patent: 4093366 (1978-06-01), Hapke
patent: 4387951 (1983-06-01), Hall et al.
patent: 4455509 (1984-06-01), Crum et al.
patent: 4470100 (1984-09-01), Rebaudo et al.
patent: 5084653 (1992-01-01), Nilssen
patent: 5117178 (1992-05-01), Roth
patent: 5166579 (1992-11-01), Kawabata et al.
patent: 5205753 (1993-04-01), Butterfield et al.
patent: 5347324 (1994-09-01), Sasaki et al.
patent: 5670846 (1997-09-01), Hollaway
patent: 5676442 (1997-10-01), Fujimori
patent: 5855488 (1999-01-01), Heintz et al.
patent: 6034485 (2000-03-01), Parra
patent: 6051940 (2000-04-01), Arun

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Projection lamp safety interlock apparatus and method does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Projection lamp safety interlock apparatus and method, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Projection lamp safety interlock apparatus and method will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-2832263

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.