Production process for unsaturated aldehyde

Organic compounds -- part of the class 532-570 series – Organic compounds – Carboxylic acids and salts thereof

Reexamination Certificate

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Details

C562S537000, C562S538000, C562S542000, C562S546000, C562S549000, C568S475000

Reexamination Certificate

active

06960684

ABSTRACT:
The present invention provides a process in which, when an unsaturated aldehyde and/or an unsaturated carboxylic acid are produced by carrying out a catalytic gas phase oxidation reaction by using a fixed-bed multitubular reactor which is packed with a molybdenum-containing catalyst, the deterioration of the catalyst as located at a hot spot portion can be suppressed; so that the reaction can be continued for a long time while a high yield is maintained, regardless of where the hot spot portion occurs and also even if the concentration of a raw gas is high. An oxide and/or a complex oxide including molybdenum, bismuth, and iron as essential components are used as the catalysts, and the inside of each reaction tube of the fixed-bed multitubular reactor is divided in a tubular axial direction to thus arrange at least two reaction zones, and then these reaction zones are packed with the catalysts in such a manner that the ratio R of the apparent density of the catalyst to the true density of the catalyst (apparent density of catalyst/true density of catalyst) in each reaction zone differs from that in another reaction zone.

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