Production of non-woven fabrics

Plastic and nonmetallic article shaping or treating: processes – Recycling of reclaimed or purified process material – Of gaseous process material

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241 24, 241 29, 264109, 264116, 264122, 264140, 264300, D04H 112, D04H 154, D04H 506

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active

039781798

ABSTRACT:
Process for the production of non-woven textile fabric from non-woven fabric waste material in which the waste is mechanically reduced to a particle size of less than three-fourth inch, preferably less than one-half inch and more preferably to a size of three-sixteenth to three-eighth inch, and reused, preferably as a blend with fibers (e.g., virgin or conventionally reclaimed) three-fourth inch or greater in length, to form the non-woven fabric. Addition of binding material other than that already contained in the waste is normally not necessary.
Process for recycling and reclaiming non-woven textile waste by mechanically reducing the size of such waste by mechanically reducing the particle size of the fabric waste to less than three-fourth inch, preferably by first cutting it with cutters and then hammer milling the cut waste in a hammer mill having a sized screen through which the hammered cut waste is forced.
A non-woven textile fabric containing at least 25% and as high as 98% by weight of mechanically reclaimed non-woven waste, the particle size of which has been mechanically reduced to less than three-fourth inch, preferably less than one-half inch, and fibers which are other than non-woven fabric waste and which have a fiber length of three-fourth inch or greater.

REFERENCES:
patent: 2433727 (1947-12-01), Arnold
patent: 2516295 (1950-07-01), Borton et al.
patent: 2543101 (1951-02-01), Francis
patent: 2779974 (1957-02-01), Billing et al.
patent: 2808098 (1957-10-01), Chavannes
patent: 3309441 (1967-03-01), Burczyk et al.
patent: 3328188 (1967-06-01), Heberlein
patent: 3428260 (1969-02-01), Feder
patent: 3595485 (1971-07-01), Dunbar
patent: 3648937 (1972-03-01), Ehrreich
patent: 3671615 (1972-06-01), Price
Potter et al., Fiber to Fabric, Gregg, N.Y. (1965), pp. 4-7 relied on.

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