Production of color blended yarn

Textiles: spinning – twisting – and twining – Apparatus and processes – Untwisting

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57 2, 57 75, 19 65A, 191455, D01H 400

Patent

active

060239255

ABSTRACT:
A colored yarn is made in an inexpensive manner that allows a wide variety of different colors or hues within the product line, and also allows a wide variety of different effects to be produced including yarns with minimal leather effect, or yarns with a distinct and desired heather effect. A first coarse feeder yarn, e.g. a 1/1 semi worsted yarn, is ring or open end spun with about 2.5 turns per inch. The coarse feeder yarn is dyed, dried, and then cut and opened up into individual fibers about four inches long or less (preferably two inches long or less). The individual fibers are blended with differently colored or hued fibers produced in the same way, and/or with greige or colored staple fibers, to produce a blended composite of fibers. The blended composite is then spun, for example ring spun or open end spun, into a final colored yarn. Rayon fibers may especially effectively and uniquely be utilized, although almost any fiber or mix of fibers can be used.

REFERENCES:
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patent: 5752295 (1998-05-01), Musha et al.
The Economics, Science and Technology of Yarn Production by Peter Lord, Abel C. Lineberger Professor of Textiles; School of Textiles NC State; 1981.
Burlone, "Formulation of Blends of Precolored Nylon Fiber," COLOR research and application, pp. 114-120; summer 1983.
Burlone, "Theoretical and Practical Aspects of Selected Fiber-Blend Color-Fomulation Functions," COLOR research and application, pp. 213-219; vol. 9, No. 4, Winter 1984.
Burlone, "Effect of Fiber Translucency on the Color of Blends of Precolored Fibers", Textile Research Journal, pp. 162-167, Mar. 1990.
Amirshahi et al, "Applying the Kubelka-Munk Equation to Explain the Color of Blends Prepared from Precolored Fibers," Textile Research Journal, pp. 357-364, Jun., 1994.
Amirshai et al, "An Algorithm for Optmizing Color Prediction in Blends", Textile Research Journal, pp. 632-637; Nov., 1995.
Johnson, "Regal Develops New Rug Yarn," HFN, p. 23, Mar. 18, 1996.
Sager, "The Yarn Story", Modern Knitting Management, p. 59, May/Jun. 1981.

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