Production method of microporous polyethylene membrane and...

Plastic and nonmetallic article shaping or treating: processes – Forming continuous or indefinite length work – Shaping by extrusion

Reexamination Certificate

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C264S041000, C264S274000

Reexamination Certificate

active

07988895

ABSTRACT:
A microporous polyethylene membrane having well-balanced permeability, mechanical properties, heat shrinkage resistance, compression resistance, electrolytic solution absorbability, shutdown properties and meltdown properties, with an average pore diameter changing in a thickness direction is produced by melt-blending a polyethylene resin and a membrane-forming solvent to prepare a solution A having a resin concentration of 25 to 50% by mass and a solution B having a resin concentration of 10 to 30% by mass, the resin concentration in the solution A being higher than that in the solution B, (a) simultaneously extruding the resin solutions A and B through a die, cooling the resultant extrudate to provide a gel-like sheet in which the resin solutions A and B are laminated, and removing the membrane-forming solvent from the gel-like sheet, or (b) extruding the resin solutions A and B through separate dies, removing the membrane-forming solvent from the resultant gel-like sheets A and B to form microporous polyethylene membranes A and B, and alternately laminating the microporous polyethylene membranes A and B, while easily controlling the average pore diameter distribution in the microporous polyethylene membrane in a thickness direction.

REFERENCES:
patent: 5240655 (1993-08-01), Troffkin et al.
patent: 2005/0058823 (2005-03-01), Funaoka et al.
patent: 2006/0103055 (2006-05-01), Hoshuyama et al.
patent: 10-296839 (1998-11-01), None
patent: 2000-212323 (2000-08-01), None
patent: 2000-248093 (2000-09-01), None
patent: 2003-105123 (2003-04-01), None
patent: 2004-161899 (2004-06-01), None
patent: 99/48959 (1999-09-01), None
patent: 00/20492 (2000-04-01), None

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