Production method of metal iron

Specialized metallurgical processes – compositions for use therei – Processes – Producing or treating free metal

Reexamination Certificate

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Reexamination Certificate

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07462219

ABSTRACT:
A method producing metallic iron by reducing raw materials including an iron-oxide containing material and a carbonaceous reducing agent under heating, which can minimize re-oxidization of the metallic iron and can efficiently produce metallic iron having a high metallization ratio and high iron purity at high yield. The method produces metallic iron, by heating raw materials including a carbonaceous reducing agent and an iron-oxide containing material in a reduction melting furnace of the moving hearth type, and reducing and melting iron oxides in the raw materials. The reduction melting furnace is partitioned into at least three zones in a hearth moving direction, at least one partitioned zone upstream in the hearth moving direction is a solid-state reducing zone, at least one downstream partitioned zone is a carburization melting zone, and a reduction aging zone is between the solid-state reducing zone and the carburization melting zone.

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patent: 6630010 (2003-10-01), Ito et al.
patent: 2004/0083853 (2004-05-01), Sugitatsu et al.
patent: 2374700 (2006-10-01), None
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patent: WO 01/73137 (2001-10-01), None
Machine translation of JP 11-172312.
Machine translation of JP 2001-181719.

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