Stock material or miscellaneous articles – Structurally defined web or sheet – Including variation in thickness
Patent
1978-11-19
1981-08-11
Van Balen, William J.
Stock material or miscellaneous articles
Structurally defined web or sheet
Including variation in thickness
156 622, 156285, 264128, 264113, 428218, 428526, 428532, 428535, 427337, 427370, B32B 514, B32B 2304
Patent
active
042834503
ABSTRACT:
A fiberboard is manufactured having relatively high density skins on a relatively low density core by including urea in at least the surface fibers of a consolidated mat, having a density of less than 35 pounds per cubic foot, and then hot-pressing the consolidated mat at a temperature of at least 525.degree. F. to form a board having high density surface skins. In accordance with another embodiment of the present invention, urea is used to form a skin on higher density mats having a density of 35 pounds/ft..sup.3 or greater. The skin formed on the higher density mats has strength and density properties which are not as significantly different from the core material as is the skin formed over the low density core material of the first embodiment, but the skin on the higher density mats also improves the board strength, stiffness, paint holdout and design fidelity properties.
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Clarke John T.
Hoffman Michael R.
Luck Allan J.
Buffalow E. Rollins
Masonite Corporation
Van Balen William J.
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