Product containing high density skins

Stock material or miscellaneous articles – Structurally defined web or sheet – Including variation in thickness

Patent

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Details

156 622, 156285, 264128, 264113, 428218, 428526, 428532, 428535, 427337, 427370, B32B 514, B32B 2304

Patent

active

042834503

ABSTRACT:
A fiberboard is manufactured having relatively high density skins on a relatively low density core by including urea in at least the surface fibers of a consolidated mat, having a density of less than 35 pounds per cubic foot, and then hot-pressing the consolidated mat at a temperature of at least 525.degree. F. to form a board having high density surface skins. In accordance with another embodiment of the present invention, urea is used to form a skin on higher density mats having a density of 35 pounds/ft..sup.3 or greater. The skin formed on the higher density mats has strength and density properties which are not as significantly different from the core material as is the skin formed over the low density core material of the first embodiment, but the skin on the higher density mats also improves the board strength, stiffness, paint holdout and design fidelity properties.

REFERENCES:
patent: 1663503 (1928-03-01), Mason
patent: 1663504 (1928-03-01), Mason
patent: 1663506 (1928-03-01), Mason
patent: 1812969 (1931-07-01), Mason
patent: 1812970 (1931-07-01), Mason
patent: 1953832 (1934-04-01), Sandell
patent: 2872337 (1959-02-01), Heritage et al.
patent: 3062699 (1962-11-01), Raphael et al.
patent: 3699203 (1972-10-01), Oshima et al.
patent: 4007076 (1977-02-01), Clarke et al.
patent: 4169748 (1979-10-01), Clarke et al.
patent: 4175148 (1979-11-01), Luck et al.
patent: 4175149 (1979-11-01), Luck et al.
patent: 4175150 (1979-11-01), Luck et al.

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