Process of shaping a metal alloy product

Metal founding – Process – Shaping liquid metal against a forming surface

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164 80, 164113, 164900, B22D 1700, B22D 2300

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047718188

ABSTRACT:
A process for shaping a metal alloy in which a semi-solid metal alloy charge is shaped under pressure in a closed die cavity. The metal alloy is vigorously agitated, while in the form of a liquid-solid mixture, to convert from 30% to 55% by volume to discrete degenerate dendritic solid particles. The liquid-solid mixture is then cooled to solidify the mixture and reheated to form a semi-solid slurry. The reheated metal alloy slurry contains discrete degenerate dendritic primary solid particles, in a concentration from about 70 to 90% by volume based upon the volume of the alloy, suspended homogeneously in a secondary liquid phase. The process is characterized by low pressure and very rapid shaping and solidification times. The process produces complex, close tolerance, high quality metal alloy parts.

REFERENCES:
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patent: 3948650 (1976-04-01), Flemings et al.
patent: 4011901 (1977-03-01), Flemings et al.
patent: 4108643 (1978-08-01), Flemings et al.
patent: 4345637 (1982-08-01), Flemings et al.
Kulkarni, K. M., Squeeze Casting Comes of Age, in Foundry Management & Technology, Aug. 1974, pp. 76-79, 164-120.
Metals Handbook, 8th Ed., vol. 5, 1970, pp. 128, 129, 131, TA 472, A3.
Flemings, M. C. et al., Rheocasting Processes, in AFS International Cast Metals Journal, Sep. 1976, pp. 11-22.
Young, K. P. et al., "Structure and Properties of Thixocast Steels," in Metals Technology, Apr. 1979, pp. 130-137.
Flemings, M. C. et al., "Thixocasting of Steel" Paper No. G-T77-092, Society of Die Casting Engineers, 9th International Congress, Jun. 6-9, 1977.

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