Process of making thermoformable laminate films and processes

Plastic and nonmetallic article shaping or treating: processes – Optical article shaping or treating – Composite or multiple layer

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264 13, 264 27, 264108, 264134, 264553, 264554, 4284259, 4273981, B29D 1100, B05D 312, B32B 2706

Patent

active

049768964

ABSTRACT:
Thermoformable laminate films with a decorative feature include a polymer carrier film, a paint layer and an optional protective clearcoat and the clearcoat and paint layer have a preconfiguration which produces uniform decorative color appearances following deformation of the laminate by a thermoforming process. To accomplish such results, the laminated film has a carrier film prestretched to orient pigment flakes in the paint layer prior to molding, thereby to reduce strain levels required to mold the laminate with an acceptable surface appearance. The process of manufacture includes the steps of painting a polymeric support or carrier film and prestretching the painted carrier film to control the color hue appearance of the laminate as applied to an underlying relatively rigid substrate or body part.

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