Process of forming a composite coating on a substrate

Metal treatment – Process of modifying or maintaining internal physical... – Producing or treating layered – bonded – welded – or...

Reexamination Certificate

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C148S523000, C148S525000, C427S576000, C427S597000

Reexamination Certificate

active

06936118

ABSTRACT:
Precursor-based methods for the production of metal-matrix composite (MMC) coatings on steel and aluminum substrates for improved wear, corrosion and oxidation resistance have been made. Wire and surface precursors are deposited on the substrate by controlled thermal processing using plasma-arc, laser and high-density infrared radiation. The temperature distribution during the formation for coating is controlled by a real tine adaptive control method. The wire precursors produced by continuous pressure infiltration of SiC or mullite fiber with aluminum were used. Steel substrates double-layer plated with binary metals including nickel and aluminum are also thermal-processed to in-situ produce compound such as nickel aluminide coatings.

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Composite Coatings from Layered Precursors: Material Structure Modeling and Thermal Control, Rajesh Ranganathan et al., NSF Grantees Conference, Jan. 7-10, 2001.
In-Situ Processing of Nickel Aluminide Coatings on Steel Substrates, Rajesh Ranganathan et al., Elevated Temperature Coatings: Science and Technology IV: Session 2: Interdiffusion of Coatings, ed. Narendra B. Dahotre et al., Proc. TMS Annual Meeting, New Orleans LA, Feb. 2001, pp. 171-180.
Metal-Matrix Composite Coating by Layered Precursor Welding Implementation and Control, Olga Vayena, M.S. Thesis for Tufts University, Sep. 2000.

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