Process of fabricating three-dimensional object

Plastic and nonmetallic article shaping or treating: processes – Direct application of electrical or wave energy to work – Using laser sintering of particulate material to build...

Reexamination Certificate

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Reexamination Certificate

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08057731

ABSTRACT:
A light beam is irradiated to sinter powder layers into a plurality of cured layer which are superimposed to each other to fabricate a three-dimensional object. A portion forming an outer shell of the object is given by high-density cured layers, while the other portion is given by low-density cured layers. The high-density cured layer making up at least a side of the object is composed of a high-density primary cured layer obtained by irradiation of a primary irradiation to the powder layer, and a high-density secondary layer obtained by a secondary irradiation to a supplemental powder layer supplied on the high-density primary cured layer. Thus, the high-density cured layer is given a height in level with the low-density cured layer, which assures constant height of each cured layer which is a combination of the high-density cured layer and the low-density cured layer.

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Supplementary European Search Report for the Application No. EP 06 83 2591 dated Nov. 27, 2009.
Kruth, J. P. et al., “Progress in Additive Manufacturing and Rapid Prototyping”, Annals of the CIRP, 1998, vol. 47, No. 2, pp. 525-540.

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