Process liquid film forming apparatus

Details Process liquid film forming apparatus Process liquid film forming apparatus

1999-06-16

2001-07-10

Edwards, Laura (Department: 1734)

Coating apparatus

Control means responsive to a randomly occurring sensed...

Temperature responsive

C118S679000, C118S683000, C118S684000, C118S686000, C118S302000, C118S323000, C118S410000, C118S052000

Reexamination Certificate

active

06258167

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a apparatus for forming film of a photoresist liquid or a developing liquid on a substrate such as an LCD substrate and a semiconductor wafer.
In liquid crystal display (LCD) manufacturing processes, a photolithography technique is employed. In the photolithographic technique, a resist is first coated on a glass substrate and a predetermined pattern is then formed on the coated resist by exposing the resist to light followed by developing it. In this manner, a resist film having the predetermined pattern is formed on the surface of the glass substrate. If the resist pattern is further subjected to a film formation process and an etching process, a circuit formed of a semiconductor layer, an insulating layer and an electrode layer can be formed on the substrate in a predetermined pattern.
For example, U.S. patent application Ser. No. 08/914,819 (filed on Aug. 20, 1997) discloses a resist coating apparatus for an LCD substrate having a slit nozzle. The conventional apparatus, as shown in
FIG. 1
, has a nozzle
1
having a linear slit-form discharge port
2
. A passage
1
a
communicates with a resist solution supply source (not shown) and a liquid storage portion
1
c
of the nozzle
1
through an entrance
1
b.
The liquid storage portion
1
c
communicates with a slit-form discharge port
2
. While a resist solution
3
is being discharged from the slit nozzle
1
in the form of a band, the nozzle
1
is moved along an LCD substrate from one side to the opposite side in a scanning manner, thereby coating the resist on the substrate.
In the nozzle
1
of the conventional apparatus, however, pressure P
2
applied to the peripheral regions of the slit-form discharge port
2
tends to be higher than pressure p
1
applied to the middle region thereof, with the result that the amount of the resist solution discharged from the peripheral regions is increased compared to that from the middle region. Consequently, the resist solution discharged from the peripheral regions becomes thicker than that from the middle region, as shown in FIG.
2
. Furthermore, since the viscosity of the resist solution is influenced by the variance in discharge pressure of the resist solution, the resist solution discharged from both peripheral regions of the discharge port
2
becomes thick. Consequently, the resist film
4
formed an LCD substrate G is thick at the both lateral sides as shown in FIG.
3
. As a whole, the resist film is formed with a non-uniform thickness, with the result that the product yield decreases.
In addition, when the film is formed by coating the resist solution discharged from the nozzle
1
on the LCD substrate, other factors such as ambient temperature and static electricity have effects on the resist film formation. Also for this reason, the resultant resist film becomes non-uniform.
Recently, a demand has arisen for a surface processing technique capable of forming a micro pattern on a wafer in the order of a sub micron. When the micro pattern formed on the wafer is developed, it is necessary to properly control temperature of a developing liquid which is sensitive for a change in temperature. Then, in a conventionally used apparatus, the developing liquid is controlled at a proper temperature while it is stored in a header space.
To describe more specifically, a flow passage is formed in the header space, thermo-controlled water set at a predetermined temperature is allowed to flow. It follows that the developing liquid in the header space is properly thermo-controlled with heat imparted from the thermo-controlled water. Accordingly, the developing liquid controlled at an equal temperature is supplied uniformly to an entire wafer surface.
However, since the wafer to which the developing liquid is to be supplied is mounted on a spin chuck, the center portion of the wafer directly supported by the spin chuck is higher in in-plain temperature than a peripheral portion not supported directly by the spin chuck. Therefore, if the developing liquid of an equal temperature is supplied to the entire surface of the wafer, the center portion and the peripheral portion of the wafer may not be developed equally (uniformly).
BRIEF SUMMARY OF THE INVENTION
An object of the present invention is to provide a process liquid film forming apparatus capable of forming a film uniform in thickness by controlling an amount of a coating solution to be discharged to be supplied in the form of a uniform band.
An object of the present invention is to provide a process liquid film forming apparatus capable of coating a process liquid uniformly over an entire surface of a substrate.
According to the present invention, there is provided an apparatus for forming a film of a process liquid, comprising:
a mounting table for supporting the substrate to be processed substantially horizontally;
process liquid supply means for supplying a process liquid for processing the substrate;
a linear nozzle having a header space which has a length substantially corresponding to a diameter of the substrate, and a liquid discharge portion, the header space mutually communicating with the liquid discharge portion;
a liquid inlet port which communicates with the process liquid supply means and whose opening is formed above the header space;
moving means for relatively moving the linear nozzle and the mounting table while the liquid discharge portion faces the substrate on the mounting table; and
viscosity control means for controlling a viscosity of the process liquid in the vicinity of the liquid discharge portion.
According to the present invention, there is provided an apparatus for forming a film of a process liquid, comprising:
a mounting table for supporting a substrate to be processed substantially horizontally;
a linear nozzle having a header space which has a length substantially corresponding to a diameter of the substrate, and a liquid discharge portion, the header space mutually communicating with the liquid discharge portion;
process liquid supply means having a supply passage which communicates the header space of the linear nozzle and supplies a process liquid for processing the substrate to the header space;
a liquid inlet port which communicates with the process liquid supply means and whose opening is formed above the header space;
moving means for relatively moving the linear nozzle and the mounting table while the liquid discharge portion faces the substrate on the mounting table; and
temperature control means for controlling a temperature of the process liquid passing through the supply passage.
According to the present invention, there is provided an apparatus for forming a film of a process liquid, comprising:
a mounting table for supporting the substrate to be processed substantially horizontally;
process liquid supply means for supplying a process liquid for processing the substrate;
a linear nozzle having a header space which has a length substantially corresponding to a diameter of the substrate, and a liquid discharge portion, the header space mutually communicating with the liquid discharge portion;
a liquid inlet port which communicates with the process liquid supply means and whose opening is formed above the header space;
moving means for relatively moving the linear nozzle and the mounting table while the liquid discharge portion faces the substrate on the mounting table; and
temperature control means for controlling temperature of the process liquid in the vicinity of the liquid discharge portion.
Additional objects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out hereinafter.


REFERENCES:
patent: 4622239 (1986-11-01), Schoenthaler et al.
patent: 4675230 (1987-06-01), Innes
patent: 4692351 (1987-09-01), Maeda et al.
patent: 4732776 (1988-03-01), Boiss

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