Process for upgrading heavy oil using a highly active slurry...

Mineral oils: processes and products – Chemical conversion of hydrocarbons – Plural serial stages of chemical conversion

Reexamination Certificate

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Details

C208S078000, C208S049000, C208S058000, C208S061000, C208S068000, C208S095000, C208S210000, C208S212000, C208S213000

Reexamination Certificate

active

07431823

ABSTRACT:
The instant invention is directed to a new residuum full hydroconversion slurry reactor system that allows the catalyst, unconverted oil and converted oil to circulate in a continuous mixture throughout an entire reactor with no confinement of the mixture. The mixture is partially separated in between the reactors to remove only the products and hydrogen, while permitting the unconverted oil and the slurry catalyst to continue on into the next sequential reactor where a portion of the unconverted oil is converted to lower boiling point hydrocarbons, once again creating a mixture of unconverted oil, converted oil, and slurry catalyst. Further hydroprocessing may occur in additional reactors, fully converting the oil. The oil may alternately be partially converted, leaving a highly concentrated catalyst in unconverted oil which can be recycled directly to the first reactor.

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U.S. Appl. No. 10/938,269 filed Sep. 10, 2004, entitled “Process for Upgrading Heavy Oil Using a Highly Active Slurry Catalyst Composition”, 19 pages.

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