Process for the preparation of polymer yarns from ultra high...

Plastic and nonmetallic article shaping or treating: processes – With twining – plying – braiding – or textile fabric formation

Reexamination Certificate

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C264S17800F, C264S180000, C264S203000, C264S210700, C264S210800, C264S211150, C264S211160, C264S211170, C264S234000

Reexamination Certificate

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08052905

ABSTRACT:
A process for the preparation of polymer yarns from ultra high molecular weight homopolymers or copolymers, wherein the process includes the following steps:(a) preparing a suspension of a homopolymer or copolymer and a spinning or gelling solvent of a non polar nature at a weight of homopolymer or copolymer to solvent ratio from 2/98 to 30/70, wherein said ultra high molecular weight homopolymer or copolymer is reactor bimodal or multimodal;(b) feeding said homopolymer or copolymer suspension to an extruder;(c) extruding said suspension under gel forming conditions, at a temperature in excess of 150° C., and under inert conditions;(d) spinning the gel obtained from the extrusion so as to obtain non-stretched filaments with diameters of at least 1 mm, at a temperature in excess of 150° C., while maintaining the inert conditions;(e) cooling the non-stretched filament bundles;(f) treating said non-stretched yarn with a second extraction solvent;(g) drying the non-stretched yarn and(h) stretching the dry yarn.

REFERENCES:
patent: 3822333 (1974-07-01), Haruta et al.
patent: 4129629 (1978-12-01), Gordon
patent: 4663101 (1987-05-01), Kavesh et al.
patent: 6063866 (2000-05-01), Wang et al.
patent: 7147807 (2006-12-01), Kavesh
patent: 2002/0107342 (2002-08-01), Mawson et al.

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