Process for the manufacture of...

Organic compounds -- part of the class 532-570 series – Organic compounds – Heterocyclic carbon compounds containing a hetero ring...

Reexamination Certificate

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C549S405000

Reexamination Certificate

active

06197978

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a new process for the preparation of 3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide, especially (R)-3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide and to new intermediates prepared therein.
BACKGROUND OF THE INVENTION
(R)-3-N,N-Dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide is disclosed in WO 95/11891 as is a process for preparing the named compound. Said process comprises a number of reaction steps. The fluorine atom is introduced into the benzopyran nucleus by selective bromination in the 8-position, followed by N,N-dibenzylation, followed by halogen-lithium exchange of the bromo compound and reaction with a suitable fluorinating agent. The obtained (R)-3-N,N-dibenzylamino-8-fluoro-5-methoxy-3,4-dihydro-2H-1-benzopyran is then subjected to debenzylation, N,N-dialkylation by reductive alkylation with cyclobutanone; demethylation; and catalytic conversion using a transition metal, carbon monoxide and an appropriate alcohol, resulting in the production of the intermediate alkyl (R)-3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxylate. Hydrolysis of the ester to the carboxylic acid, followed by treatment of the acid with thionyl chloride gives the acid chloride which upon treatment with ammonia gives the desired (R)-3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide.
The above notwithstanding there is still a need for new, more convenient and efficient processes of manufacturing (R)-3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide.
The process according to the present invention for the preparation of 3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide is more advantageous from a technical point of view than the process described in WO 95/11891. The claimed process employs a starting material which has the fluoro-substituent in place and thus does not require the undesirable fluorination step. The later introduction of fluorine according to the conventional process requires low temperature lithiation and reaction with an expensive, hazardous and possibly toxic fluorinating agent. Furthermore, this reaction yields a substantial amount of (R)-3-N,N-dibenzylamino-5-methoxy-3,4-dihydro-2H-1-benzopyran as a by-product which must be separated from the desired fluorinated end-product by a costly and technically difficult chromatography method. The process according to the present invention is therefore commercially more advantageous than the process known from WO 95/11891.
BRIEF DESCRIPTION OF THE INVENTION
The present invention is directed to a new process for manufacture of the racemic compound 3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide having the formula (I), its R-enantiomer (formula R-(I)) and its S-enantiomer (formula S-(I)).
and pharmaceutically acceptable salts and/or solvates thereof.
DETAILED DESCRIPTION OF THE INVENTION
The new synthetic route for the manufacture of the compounds having the formulae (I), R-(I) and S-(I) is described below. The process for manufacturing (R)-3-N,N-dicyclobutylamino-8-fluoro-3,4-dihydro-2H-1-benzopyran-5-carboxamide is the main important process.
The starting material compound (II) may be purchased from, for example, Frinton Laboratories, Inc. USA. In the process according to the invention compound (III), wherein R is C
1
-C
4
alkyl e.g. methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, t-butyl, is prepared by (a) esterification of compound (II) with a trialkyl orthoformate in an anhydrous solvent such as the corresponding alkyl alcohol. The esterification is catalyzed by an acid such as H
2
SO
4
at a temperature between 0° C. and 100° C. The reaction may also be performed by other methods of esterification such as heating compound (II) to a temperature between 40° C. and 100° C. in an appropriate alcohol such as methanol, ethanol or propanol in the presence of an acid such as H
2
SO
4
. The carboxylic acid (III) may also be protected by other protecting groups known to a person skilled in the art, see for example: Protective Groups in Organic Synthesis; Second Edition; Theodora W. Green and Peter G. M. Wuts; John Wiley & Sons, Inc.; 1991.
Compound (IV) is prepared by (b) alkylation of compound (III) with propargyl halides e.g. bromides, chlorides or iodides, or with propargyl alcohol activated as a sulfonate e.g. p-toluenesulfonate, in an organic solvent in the presence of a base at a temperature between 20° C. and 100° C. Examples of bases that may be used are carbonates such as sodium carbonate and potassium carbonate, or amines such as trialkylamines, e.g. triethylamine, but other possible bases will be known to a person skilled in the art. Preferably potassium carbonate is used. The organic solvent may be selected from acetone, isobutyl methyl ketone, acetonitrile and toluene, but other suitable organic solvents will be known to a person skilled in the art. Preferably acetone is used.
Compound (V) is prepared by (c) heating compound (IV) neat or in an appropriate aromatic solvent such as diethylaniline, dimethylaniline, diphenyl ether or in an aromatic solvent e.g. toluene or xylene, at elevated pressures, or in a saturated higher hydrocarbon, e.g. undecane or dodecane, at a temperature between 150° C. and 250° C., preferably at a temperature between 210° C. and 230° C.
Compound (VI) is prepared by (d) hydrolysis, in the presence of a base or an acid, in a mixture of an organic solvent and water at a temperature between 20° C. and 100° C. The organic solvent may be selected from methanol, ethanol, ethylene glycol or a mixture thereof, but other suitable solvents or solvent mixtures will be known to a person skilled in the art. Preferably methanol is used. Different bases such as sodium hydroxide, potassium hydroxide or lithium hydroxide or an acid such as hydrochloric acid, sulfuric acid or trifluoromethanesulfonic acid may be used.
Compound (VII) is prepared by (e(i)) reacting compound (VI) at a temperature between 0° C. and 100° C. with oxalyl chloride or thionyl chloride with or without an organic solvent or a mixture of organic solvents present, followed by reaction with ammonia or ammonium hydroxide. The organic solvent used may be, for example, methylene chloride, ethyl acetate or toluene, or mixtures thereof. Compound (VII) may also be prepared by (e(ii)) reacting compound (V) with ammonia in an appropriate solvent at a temperature between 20° C. and 200° C. with or without pressure. The reaction can be performed in the presence or absence of catalytic amounts of acids or bases, e.g. sodium hydroxide, potassium hydroxide, lithium hydroxide, sulfuric acid, hydrochloric acid or a sulfonic acid. Other catalysts that may be used be known to a person skilled in the art. The solvent may be selected from an alcohol, water or toluene, or mixtures thereof, but other solvents will be known to a person skilled in the art. Compound (VII) may also be prepared by reacting compound (V) with a suitable amide, e.g. Formamide, in a transamidation reaction in the presence of a suitable catalyst, e.g. cyanide.
Compound (VIII) is prepared by (f) reacting compound (VII) with iodine or other iodinating agents e.g. iodine monochloride, and a nitrite salt such as silver nitrite, sodium nitrite or tetrabutylammonium nitrite in an organic solvent such as ethyl acetate, ethanol, ethylene glycol, tetrahydrofuran, mono- or diglyme or methanol or a mixture thereof in the presence or absence of water at a temperature between 0° C. and 100° C.
Compound (IX) is prepared by (g) reacting compound (VIII) with a reducing agent such as sodium borohydride, sodium cyanoborohydride, lithium aluminium hydride or another suitable reducing agent in the presence of ethylene glycol or silicates and an organic solvent such as ethyl acetate, methylene chloride, methanol or ethanol in the presence or absence of water and/or acetic acid at a temperature between −20° C. and 100° C., preferably at a temperature

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