Process for reducing oxygen content in thermally sprayed metal c

Coating processes – Spray coating utilizing flame or plasma heat – Inorganic carbon containing coating – not as steel

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427446, 427451, 427455, 427456, C23C 406

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057076944

ABSTRACT:
A method for reducing oxygen content in metal coatings deposited by gas stabilized plasma spray techniques comprises the following steps. A metal powder is provided. Carbon is adhered and coated to the metal powder and a carbon coated metal powder is formed. A primary gas is provided to a plasma spray gun at a flow rate in the range of about 30-80 liter/min. A carrier gas is also provided to the plasma spray gun at a flow rate in the range of about 4-8 liter/min. The carbon coated metal powder is provided to the plasma gun at a flow rate in the range of about 30-85 gms/min. The plasma spray gun is positioned at a stand-off distance in the range of about 100-175 mm from a substrate. The plasma spray gun is energized with power in the range of about 28-42 kW. The carbon coated metal powder is sprayed onto the substrate and a metal coating having an oxygen content at least 20% by weight less than an oxygen content of the metal powder, is deposited.

REFERENCES:
patent: 4121083 (1978-10-01), Smyth
patent: 5144110 (1992-09-01), Marantz et al.
patent: 5372845 (1994-12-01), Rangawamu et al.
"Sprayforming by High-Power High-Velocity Plasma Spraying", Scholl et al., Fourth National Spray Conference, Pittsburgh, May 1991.

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