Process for producing porous ceramic filter for filtering of par

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Of inorganic materials

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264 44, 264 451, 264 51, 264233, 264344, 501 84, B28B 150, B29C 7100, C04B 3810

Patent

active

048714950

ABSTRACT:
A process for producing a porous ceramic filter for use in the filtering of particulates from diesel exhaust gases, and the filter so produced, in which a foamable ceramic composition based upon an aluminosilicate hydrogel binder is expanded into a self-supporting, open-celled porous body of desired shape by virtue of in situ reaction between components of the composition, and thereafter treated to substantially reduce its alkali metal content and fired to produce ceramic bonds, the process further preferably providing on the intended outlet surface of the filter a thin porous ceramic membrane layer whose pores have an average diameter less than that of the pores within and at other surfaces of the ceramic filter.

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