Process for producing polybutadiene rubber

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Polymers from only ethylenic monomers or processes of...

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526119, 526137, 526139, 526142, 526143, 5261691, 5263404, C08F 480, C08F 206, C08F13606

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056865430

ABSTRACT:
A process for producing a polybutadiene rubber having a cis-1,4 content of 94% or more, a ratio of weight average molecular weight to number average molecular weight of 2.5 to 3.5 as measured by a gel permeation chromatography and a Mooney viscosity (ML.sub.1+4, 100.degree. C.) of 20 to 100, which process comprises polymerizing 1,3-butadiene in an inert organic solvent with a catalyst comprising as the main components (a) a nickel compound; (b) a specific fluorine compound; (c) a trialkylaluminum; and (d) a halogenated aldehyde and/or a quinone compound. The use of the specific catalyst enables the production in a high yield of a polybutadiene rubber which maintains the abrasion resistance, high impact resilience and low heat buildup which are the characteristics of polybutadiene rubber and has a small die swell when extruded in the form of a blend with a natural rubber and is excellent in physical properties of vulcanizate.

REFERENCES:
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patent: 3684789 (1972-08-01), Yagi et al.
patent: 3732195 (1973-05-01), Throckmorton
patent: 3816567 (1974-06-01), Yagi et al.
patent: 3843618 (1974-10-01), Yagi et al.
patent: 3844974 (1974-10-01), Throckmorton
patent: 4096322 (1978-06-01), Throckmorton
Pavlos Hadjiandreou, et al., "Butadiene 1,4-Polymerization Initiated by Coordination System", Macromolecules, vol. 17, (pp. 2455-2456), 1984.
M. C. Throckmorton, "Butadiene Polymerization with Nickel Compounds: Effect of Cocatalysts", J. Appl. Poly. Sci., vol. 42, (pp. 3019-3024), 1991.
M. C. Throckmorton, et al., "An HF-Nickel-R.sub.3 AL Catalyst System for Producing High cis-1,4-Polybutadiene", Rubber Chem. Tech., vol. 45, (pp. 268-277), 1972.

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