Process for producing microstructure metallic elements

Electrolysis: processes – compositions used therein – and methods – Electroforming or composition therefor

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205 70, 205 75, 205 78, 205 79, C25D 100

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055017843

ABSTRACT:
A microstructured mold with at least one open cavity is produced from a solid body (metal, ceramic, glass, stone or monocrystalline material) by precision mechanical machining, additive or subtractive structuring. The cavity is filled and the mold covered by a flowable material and the solidified flowable material is separated from the mold giving a microstructure element. Alternatively, the top portion of the solidified flowable material is removed to expose the surface of the mold and the solidified material filling the cavity. A layer of conductive material is applied to the exposed surface and remaining solidified material. Then the conductive layer and the remaining solidified material are separated from the mold to provide a structure with a shape complementary to the mold. A layer of metal is electrodeposited on the complementary structure and, finally, the metal layer is separated to produce a metallic microstructure element. The microstructure elements produced by the process have good material properties and can be prepared in a broad range of shapes and structures.

REFERENCES:
patent: 4661212 (1987-04-01), Ehrfeld et al.
patent: 5055163 (1991-10-01), Bier et al.
patent: 5234571 (1993-08-01), Noeker

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