Process for producing matt surfaced highly, fibrillated woven sy

Textiles: manufacturing – Textile product fabrication or treatment – Of thread interlaced article or fabric

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28112, 28115, 28163, 28169, 112410, 428226, 428234, D05C 1504, D06C 1900

Patent

active

041569571

ABSTRACT:
A woven fabric made from flat warp and weft tapes of polypropylene, such as is currently used as a primary carpet backing, is subjected to a repeated needling operation which breaks down each warp and weft component into a multiplicity of fibrils. This fibrillation of the warp and weft in the woven fabric produces a marked change in the surface of the fabric from a relatively shiny to a relatively matt finish. The fibrillated fabric may be rendered dyeable to a good coloration (similar to the color of dyed face yarns of a carpet) either by including a dyeable material in with the polypropylene from which the tapes are originally formed, or by adhering a dyeable coating to the fibrillated fabric. Further repetition of the needling operation reduces the denier of the fibrils still more and produces a generally softer fabric.

REFERENCES:
patent: 2991537 (1961-07-01), Moler et al.
patent: 3369435 (1968-02-01), Boultinghouse
patent: 3428506 (1969-02-01), Johnstone
patent: 3536673 (1970-10-01), Parrini
patent: 3542632 (1970-11-01), Eickhoff
patent: 3565308 (1971-02-01), Slack
patent: 3637905 (1972-01-01), Ager
patent: 3874965 (1975-04-01), Greenwald et al.

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