Process for producing gypsum building materials

Plastic and nonmetallic article shaping or treating: processes – Carbonizing to form article – Agglomeration or accretion

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264 37, 264 42, 264 82, 264145, 264160, 264163, 2642971, 2642979, 264333, 264336, B28B 300, B28B 500, B28B 1114, C04B 4000

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052271005

ABSTRACT:
A process for producing lightweight, panel or block-shaped gypsum building materials with a pore structure, in particular wall panels, wherein calcium sulphate alpha-hemihydrate, water in a slightly more than stoichiometric quantity, setting retarders and/or accelerators and additives are mixed to form a pourable suspension and subjected to suitable forming. The ground calcium sulphate alpha-hemihydrate, having a Blaine specific surface area greater than 2000 cm.sup.2 /g, is combined if appropriate, with calcium sulphate beta-hemihydrate in a quantity of up to about 30% by weight relative to the calcium sulphate alpha-hemihydrate, and mixed before forming with a surfactant foam of a defined apparent density in the range from 40 to 80 kg/m.sup.3 and a uniform defined pore size, in a quantity for adjusting the apparent density of the gypsum building material to a defined value in the range from 300 to 1200 kg/m.sup.3.

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