Process for producing furnace atmospheres by deoxygenating non-c

Compositions – Gaseous compositions – Nitrogen and hydrogen containing

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148230, 148238, 252374, 423351, C06D 700

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active

052904806

ABSTRACT:
A process for producing low-cost furnace atmospheres suitable for annealing and heat treating ferrous and non-ferrous metals and alloys, brazing metals and ceramics, sealing glass to metals, and sintering non-ferrous metal and ceramic powders from non-cryogenically produced nitrogen containing from 0.05 to 5.0% residual oxygen is presented. The disclosed process involves 1) mixing non-cryogenically produced nitrogen with a predetermined amount of dissociated ammonia, 2) passing the mixture through a low-pressure drop catalytic reactor, 3) converting the residual oxygen to an acceptable form such as moisture and reducing the residual oxygen level to below about 10 ppm, and 4) using the resultant gaseous mixture for annealing and heat treating ferrous and non-ferrous metals and alloys, brazing metals and ceramics, sealing glass to metals, and sintering non-ferrous metal and ceramic powders. The key feature of the disclosed process involves the use of a novel low-pressure drop catalytic reactor for converting residual oxygen with dissociated ammonia to moisture.

REFERENCES:
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patent: 3598538 (1971-08-01), Peacock
patent: 4386972 (1983-06-01), Knight
P. Murzyn & L. Flores, Jr., Carburizing with Membrane N.sub.2 : Process and Quality Issues, Mar. 1988, pp. 28-32.
H. Walton; New Method of Generating Nitrogen for Controlled Atmosphere Heat Treatment at Torrington Shiloh Plant, Mar. 1986, pp. 40-46.
P. F. Strutton, The Use of Non-Cryogenically Produced Nitrogen in Furnace Atmospheres, 1989, pp. 63-67.
D. J. Bowe & D. L. Fung, How PSA Nitrogen Works in a Heat Treating Shop, pp. 30-33 (Nov., 1980).

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