Process for producing foarmed articles and the foamed article

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

Reexamination Certificate

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Details

C264S051000, C264S053000, C521S084100

Reexamination Certificate

active

07138078

ABSTRACT:
It is an object of the present invention to provide a method for manufacturing a high-quality foam that can be produced stably on an industrial scale and that affords excellent thermal insulation as a foam with thin cell membranes, which method ensures uniform molten mixture fluidity, which is an essential condition for achieving consistent foam quality, in the manufacture of a foam by mixing starch as one molten polymer compound with another polymer compound having a different melt viscosity, and to provide a foam manufactured by this method. Water is added to and mixed with a plant-derived fibrous material and starch to manufacture a foam of a plastic resin containing as compositional components starch and a plant-derived fibrous material such as pulverized paper, pulverized wood, or the like. A foam is manufactured by a method comprising a step of producing pellets in which starch molecular spheres are agglomerated to each other or to the plant-derived fibrous material without the starch undergoing agglutination, and the step of foaming the pellets by mixing them with a plastic resin, and included in between these two steps is a step of drying the pellets at a temperature not higher than the starch agglutination temperature.

REFERENCES:
patent: 5476621 (1995-12-01), Kustner
patent: 5565154 (1996-10-01), McGregor et al.
patent: 6521147 (2003-02-01), Arentsen et al.
patent: 6571802 (2003-06-01), Yamashita
patent: 7-17571 (1995-01-01), None
patent: 2001-354795 (2001-12-01), None
patent: 2002-161162 (2002-06-01), None

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