Process for producing catalyst for methacrylic acid...

Catalyst – solid sorbent – or support therefor: product or process – Catalyst or precursor therefor – Phosphorus or compound containing same

Reexamination Certificate

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C502S209000, C502S210000, C502S211000, C502S212000, C502S213000, C502S305000, C502S308000, C502S311000, C502S317000, C502S319000, C502S321000, C502S324000, C502S325000, C502S344000, C502S345000, C502S353000, C502S355000

Reexamination Certificate

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07662742

ABSTRACT:
A method for producing a catalyst containing given atoms in a given atomic proportion for use in producing methacrylic acid through gas-phase catalytic oxidation of methacrolein with molecular oxygen comprising the steps of:(i) preparing a solution or slurry containing at least molybdenum, phosphorus, and vanadium (liquid I);(ii) preparing a solution or slurry containing ammonium radical (liquid II);(iii) preparing a mixture of the liquid I and the liquid II by introducing one liquid (liquid PR) of the liquid I and the liquid II into a tank (tank A) and pouring the other liquid (liquid LA) on a continuous region in the surface of the liquid PR, the continuous region occupying 0.01 to 10% of the whole area of the surface of the liquid PR; and(iv) drying and calcining the resultant solution or slurry containing a catalyst precursor comprising all the catalyst constituents.

REFERENCES:
patent: 2006/0041168 (2006-02-01), Naitou et al.
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patent: 2003-190798 (2003-07-01), None
patent: 2004-008834 (2004-01-01), None
patent: 2004-268027 (2004-09-01), None
patent: 00/72964 (2000-12-01), None
U.S. Appl. No. 11/631,107, filed Dec. 28, 2006, Fukui, et al.

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