Process for producing carbon-carbon fiber composites suitable fo

Plastic and nonmetallic article shaping or treating: processes – Carbonizing to form article – With carbonizing – then adding carbonizable material and...

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156169, 156184, 264 297, 264108, B29C 2500, B29D 302

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042973074

ABSTRACT:
Carbon-carbon fiber composites suitable for use in aircraft brake discs are made by extruding an aqueous gelled mixture containing chopped carbon fibers and a binder-thickening agent into the form of an elongated ribbon wherein the fibers are aligned in the direction of fluid flow. The ribbon is then arranged into a spiral configuration to form a flat disc shaped article with the fibers oriented in the circumferential direction. The disc shaped article is dried, heated to a sufficiently high temperature to carbonize the binder in the mixture and then impregnated with a liquid carbonaceous binder followed by heating the article to at least a carbonizing temperature in order to densify the product.

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