Process for producing advanced ceramics

Compositions: ceramic – Ceramic compositions – Carbide or oxycarbide containing

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501 92, 501 97, 501 98, C04B 35565, C04B 35584

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active

055523536

ABSTRACT:
A process for the synthesis of homogeneous advanced ceramics such as SiC+AlN, SiAlON, SiC+Al.sub.2 O.sub.3, and Si.sub.3 N.sub.4 +AlN from natural clays such as kaolin, halloysite and montmorillonite by an intercalation and heat treatment method. Included are the steps of refining clays, intercalating organic compounds into the layered structure of clays, drying the intercalated mixture, firing the treated atmospheres and grinding the loosely agglomerated structure. Advanced ceramics produced by this procedure have the advantages of homogeneity, cost effectiveness, simplicity of manufacture, ease of grind and a short process time. Advanced ceramics produced by this process can be used for refractory, wear part and structure ceramics.

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Chaklader, A. C. D, et al, "Al.sub.2 O.sub.3 -SiC Composites From Alumino-Silicate Precursors", J. Am. Ceram. Soc. 75(8)2283-85 (1992).
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