Process for preparing novel high solids non-aqueous polymer comp

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Processes of preparing a desired or intentional composition...

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523335, 523339, 523340, 523342, 523343, 528501, 524556, C08K 501, C08L 3302, C08L 3326, C08J 928

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active

054809215

ABSTRACT:
The use of falling-film evaporation and a concentration means such as centrifugal separation to dehydrate and concentrate a water-in-oil polymer emulsion or suspension is disclosed. In a preferred embodiment, a water-in-oil polymer composition containing less than about 25% active polymer solids is dehydrated in falling-film evaporator to produce an evaporator concentrate containing less than about 5.0% water. The evaporator concentrate then flows to a separation device such as a centrifuge, wherein oil is removed to produce a composition that is substantially a polymer and emulsifying surfactant-in-oil composition containing in excess of about 60 weight % polymer solids. The centrifuge raffinate may optionally be treated in a second separation means to capture additional polymer solids, with optional recycle of the oil-rich raffinate. The concentrated polymer composition is preferably stabilized with a steric stabilizer to produce a free flowing liquid product.

REFERENCES:
patent: 3849361 (1994-11-01), Zweigle
patent: 4029622 (1977-06-01), Keller et al.
patent: 4533432 (1985-08-01), Goldmann et al.
patent: 4803264 (1989-02-01), Krijnen et al.
Chem. Abstracts, vol. 98, No. 26, 27 Jun. 1983, Abs. No. 216505q Water Absorbing Polymers Powder, p. 36.

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