Process for modifying synthetic bicomponent fiber cross-sections

Plastic and nonmetallic article shaping or treating: processes – With severing – removing material from preform mechanically,... – Forming continuous work followed by cutting

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26417212, 26417213, 26417214, 26417215, 26417217, 26417218, 2641721, B29D 3100, D01D 5253, D01D 804, D01D 812, D01D 524

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061531383

ABSTRACT:
Bicomponent fibers of different cross-sections may be formed without changing the geometry of the spinneret orifices. More specifically, at least two polymers are co-melt-spun through an orifice of fixed geometry so as to achieve a bicomponent fiber having a desired cross-section. In order to change to a bicomponent fiber having a cross-section which is different, therefore, at least one of (1) the differential relative viscosity, (2) the relative proportions of the first and/or second polymers, and (3) the cross-sectional bicomponent distribution of the first and second polymers, is changed. In such a manner, therefore, a wide variety of bicomponent fibers having different cross-sectional geometries may be produced without changing the fixed geometry orifice through which the polymers are co-melt-spun. Thus, bicomponent fiber cross-sections may be "engineered" to suit a variety of needs without necessarily shutting down production equipment in order to change spinnerets. The bicomponent fibers are most preferably multilobal (e.g., trilobal) in which the core component is generally triangularly shaped.

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