Process for manufacturing bumped tape for tape automated bonding

Stock material or miscellaneous articles – Structurally defined web or sheet – Including aperture

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29827, 156630, 156634, 156644, 156656, 1566591, 1566611, 156902, 357 70, 361421, 428156, 428571, 428573, 430318, B32B 310, B44C 122, C23F 102

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active

047013630

ABSTRACT:
A process for step etching a metal tape adapted for use in tape automated bonding comprises forming an etch resist pattern on the tape having a first portion defining a pattern of leads and a second portion within the first portion defining steps in the leads. The metal tape is etched in the regions not covered by the resist at a desired rate and etched in the regions for forming the step at a reduced rate as compared to the desired rate, thereby forming the tape having a plurality of leads corresponding to the resist pattern with each of the leads having a step therein generated by the second portion of the resist pattern. The metal tape formed by the process has a unique structure wherein the web between bumps formed at the end of the leads and the remainder of the leads has a unique channel beam cross section for stiffening the web which is relatively thin as compared to the leads or the bump.

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