Process for manufacturing bleaching compositions comprising chlo

Cleaning compositions for solid surfaces – auxiliary compositions – Cleaning compositions or processes of preparing – With oxygen or halogen containing chemical bleach or oxidant...

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Details

510370, 510380, 510405, 510499, C11D 3395, C11D 348, C11D 942

Patent

active

060373180

DESCRIPTION:

BRIEF SUMMARY
FIELD OF THE INVENTION

The present invention relates to a process for the manufacture of alkaline bleaching compositions useful to the consumer, especially as products for hard surface cleaning, bleaching or disinfectancy. The products comprise both chlorine and bromine bleach sources. The process has mixing sequences and starting ingredient selections which provide unexpectedly improved product.


BACKGROUND OF THE INVENTION

Hard surface cleaners, bleaches and disinfectants are well known formulated consumer products. They are useful for treating all manner of soiled kitchen, bathroom, sink, tub, shower, toilet bowl and counter top surfaces.
Such consumer products are known to include hypochlorite bleach. Hypochlorite is desirable for its high effectiveness as a bleach and disinfectant. However, it has several disadvantages, including that it can sometimes be too aggressive, tends to leave an unpleasant odor on the hands, and is not always stable on storage in a consumer product formulation.
Bromine containing compounds have been used in specialized circumstances for bleaching or disinfectancy. However they tend to be expensive and are often even more demanding in terms of storage stability than the chlorine analogs.
Sulfamic acid has been used as a cleaner, especially in acidic cleaners delivering high concentrations of the acid.
The chemistry of sulfamate-containing systems with halogens is extraordinarily complex and research in this area continues to this day.
Despite the partly known features of the art, there is an ongoing need for hard surface cleaners, bleaches and disinfectants suitable for consumer use which are improved in one or more of their characteristics including having superior effectiveness as a bleach and disinfectant, being less aggressive, tending to leave very low odor or even pleasant odor on the hands, and being highly stable on storage.
Accordingly, an improved process for making such compositions is provided herein, and the alkaline bleaching compositions secured thereby.
The process herein has several advantages, including that it is easy to operate and is safe and effective for its intended purpose. Surprisingly, it delivers a product which is actually superior to the product which is achieved when numerous other mixing sequences are employed.


BACKGROUND ART

Commonly assigned U.S. Pat. No. 3,583,922, Mc Clain and Meyer, Jun. 8, 1971 and Canadian Patent Publ. CA 860279 A, published Jan. 5, 1971 describe a solid composition for rapid removal of tannic acid stains having pH not less than 10.5 consisting of 0-95% abrasive, up to 10% surfactant, 0-60% alkaline builder, a stable compound, preferably chlorinated trisodium orthophosphate, to provide 0.5%-5% available chlorine, sulfamic acid to produce preferably a ratio of Cl to sulphamic add of 500 to 1:1, preferably 3:1 to 6:1, optionally with additives. Such additives can include bromides, perfumes or borax. The compositions can be adjusted for sink cleaning or mechanical dish washing.
JP 63108099 A, Lion Corp., published May 12, 1988 describes a bleaching agent for controlling chlorine odor containing a specific ratio of hypochlorite and sulfamic acid and/or sulfamate and pH adjusting agents. The ratio is 2-8 wt% hypochlorite based on "the amount of the effective chlorine" (sic) and there is a 0.25 to 1.5 mol ratio of sulfamic acid, and/or a sulfamate, to hypochlorite.
JP 63161088 A, Lion Corp., published Jul. 4, 1988 describes bleaching compositions for cloth comprising mainly hydrogen peroxide and sulfamic acid and/or water-soluble sulfamate and hypohalous acid and/or a water-soluble hypohalite salt such as NaClO, Ca(OCl).sub.2, bleaching powder or NaBrO, the sulfamate being present in an amount of 0.5-5 mol per mol hypohalite.
U.S. Pat. No. 4,992,209, Feb. 12, 1991, Smyk et al describes a bactericidal, fungicidal system having a nitrite-containing corrosion inhibitor, for example cooling systems, prepared by reacting NaBr with NaOCl or Cl.sub.12 and sodium sulfamate or sulfamic acid and the product is assertedly "reacted w

REFERENCES:
patent: 2815311 (1957-12-01), Ellis et al.
patent: 3583922 (1971-06-01), McClain et al.
patent: 3749672 (1973-07-01), Golton et al.
patent: 4279764 (1981-07-01), Brubaker
patent: 4822512 (1989-04-01), Auchincloss
patent: 4883600 (1989-11-01), MacDonald et al.
patent: 5565109 (1996-10-01), Sweeny
patent: 5683654 (1997-11-01), Dallmier et al.
patent: 5942126 (1999-08-01), Dallmier et al.

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