Process for manufacturing an expandable member

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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Details

156289, 156290, 2642791, 264320, B29C 4318

Patent

active

048030295

ABSTRACT:
A process for manufacturing an expandable member such as a tissue expander or like product for use in plastic, reconstructive, and other surgery. A compression mold with a desired initial, predetermined geometrical configuration shape is filled partially with a layer of unvulcanized flexible material, such as silicone, a thin layer of Teflon or like non-stick substance, and followed by another layer of unvulcanized material. The Teflon is "sandwiched" between the unvulcanized material and cured in an oven or by other suitable means. The non-stick material provides a separation region for subsequent expansion by injection of suitable material, air, fluid, etc. The non-stick material can be shaped to provide expansion only in the desired regions. Single, multiple, or overlapped layers of non-stick material may be employed to manufacture a variety of expandable products in the fields of medicine, surgery, consumer and industrial applications.

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