Process for making hollow nylon filaments

Plastic and nonmetallic article shaping or treating: processes – With twining – plying – braiding – or textile fabric formation

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28254, 28271, 57287, 57288, 57289, 57310, 264168, 26417714, 2642093, 2642095, 2642108, 2642888, 2642905, D01D 524, D01D 5253, D02J 108, D02J 122

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054396263

ABSTRACT:
A melt spinning process and the nylon hollow filaments and yarns made by such process which includes extruding molten nylon polymer having a relative viscosity (RV) of at least about 50 and a melting point (T.sub.M) of about 210.degree. C. to about 310.degree. C. from a spinneret capillary orifice with multiple orifice segments providing a total extrusion area (EA) and an extrusion void area (EVA) such that the fractional extrusion void content, defined by the ratio [EVA/EA] is about 0.6 to about 0.95, and the extent of melt attenuation, defined by the ratio [EVA/(dpf).sub.S ], is about 0.05 to about 1.5, in which (dpf).sub.S is the spun denier per filament, the (dpf).sub.S being selected such that the denier per filament at 25% elongation (dpf).sub.25 is about 0.5 to about 20 denier; withdrawing the multiple melt streams from the spinneret into a quench zone under conditions which causes substantially continous self-coalescence of the multiple melt streams into spun filaments having at least one longitudinal void and a residual draw ratio (RDR) of less than 2.75; and stabilizing the spun hollow filaments to provide hollow filaments with a residual draw ratio (RDR) of about 1.2 to about 2.25.

REFERENCES:
patent: 3728428 (1971-06-01), Turner
patent: 3745061 (1971-07-01), Champaneria et al.
patent: 3924988 (1972-05-01), Hodge
patent: 4444710 (1982-02-01), Most, Jr.
patent: 4548866 (1983-10-01), Cordova et al.
patent: 5356582 (1994-10-01), Aneja et al.
Translation of Japan 59-49,328 (Published Dec. 1, 1984).

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