Process for making high denier filaments of thermotropic liquid

Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Rod – strand – filament or fiber

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264345, 428392, 428395, B32B 900

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active

059452161

ABSTRACT:
The present invention discloses and claims a novel process for the formation of high denier as-spun and heat-treated filaments of a thermotropic liquid crystalline polymer. Preferred embodiments include process for the formation of as-spun and heat treated monofilaments of a few wholly aromatic polyesters and polyesteramides. The process involves (a) heating of a thermotropic liquid crystalline polymer to above its melting transition temperature; (b) passing said molten polymer through an extrusion chamber equipped with an extrusion capillary of an aspect ratio of greater than about 1 and less than about 15 to form a filament; and (c) winding the filament at a draw-down ratio of at least about 4. The filaments so formed are of at least 50 denier per filament (dpf) and feature essentially uniform molecular orientation across the cross-section. In a final optional step, the filaments are heat treated in stages to form filaments exhibiting excellent tensile properties. Both as-spun and heat-treated filaments feature remarkably good tensile properties retaining at least 80 to 90 percent of the properties expected of conventional low denier (5 to 10 dpf) filaments.

REFERENCES:
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patent: 4468364 (1984-08-01), Ide
patent: 4910057 (1990-03-01), Ide et al.
patent: 5246776 (1993-09-01), Meraldi et al.
patent: 5427165 (1995-06-01), Balestra et al.
J. Rheology 1992, vol. 36 (pp. 1057-1078).
J. Appl. Polym. Sci. 1995, vol. 55 (pp. 1489-1493).

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