Process for making expanded polymeric product with low level of

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – By gas forming or expanding

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264 50, 264 54, 264 55, 264DIG5, 264DIG9, B29C 6722

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active

052406571

ABSTRACT:
A method for making low density (0.8-2 lb/cu.ft.) expanded polymeric products uses blowing agent in an amount of only from 2 to 4.4 weight percent, the process emitting blowing agent during processing in an amount of from only about 0.3 to about 2.5 weight percent. The process uses 2 to 5 expansion steps together with a polymer having a particular polydispersity, weight average molecular weight and M.sub.z :M.sub.n, this polymer having a greater expandability than conventional polymers. The process requires only about half of the amount of blowing agent currently being used in commercially viable processes for making expanded polystyrene products. The process can be used with or without a molding step.

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