Process for making ceramic spheroids

Plastic and nonmetallic article shaping or treating: processes – Including step of generating heat by friction

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264 15, 264 63, C04B 3334, C04B 3556, C04B 3584, C04B 4181

Patent

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047253908

ABSTRACT:
A process for making ceramic spheriods by mixing and converting spheroids, with the aid of water, raw materials of 50-99.8 parts by weight mineral particulate (e.g. blend of orthoclase, nepheline, hornblende and diopside) which particulate includes at least one mineral having chemically bound water or sulphur in a form which is not substantially water soluble and in amounts sufficient to yield 0.5 to 5 weight percent water or 0.04 to 2 weight percent sulphur in the total mass; 0.1 to 50 parts by weight silicon carbide; and 0.1 to 15 parts binder. The wet spheroids are dried and the dry spheroids are fired in contact with a parting agent (e.g. aluminum oxide) for a sufficiently long time to form a shell containing parting agent on the ceramic mineral having a fired density of less than about 2.9 grams per cubic centimeter when fired above 1,100.degree. C. The binder is typically bentonite clay.

REFERENCES:
patent: 2123536 (1938-07-01), Long
patent: 3657847 (1972-04-01), Castellucci
patent: 3666506 (1972-05-01), Cowan et al.
patent: 3690622 (1972-09-01), Brunner
patent: 4502983 (1985-03-01), Omori et al.

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