Process for magnetic beneficiating petroleum cracking catalyst

Catalyst – solid sorbent – or support therefor: product or process – Irradiation by – or application of – electrical – magnetic or...

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208 52CT, 208120, 209224, 209232, 502 21, 502516, 502521, B01J 2938, B01J 3734, C01G 1105, B03C 136

Patent

active

052504824

ABSTRACT:
A process for beneficiating a particulate zeolite petroleum cracking catalyst having metal values in excess of 1000 ppm nickel equivalents. The particulate catalyst is passed through a magnetic field in the range of from about 2 Tesla to about 5 Tesla generated by a superconducting quadrupole open-gradient magnetic system for a time sufficient to effect separation of said catalyst into a plurality of zones having different nickel equivalent concentrations. A first zone has nickel equivalents of about 6,000 ppm and greater, a second zone has nickel equivalents in the range of from about 2000 ppm to about 6000 ppm, and a third zone has nickel equivalents of about 2000 ppm and less. The zones of catalyst are separated and the second zone material is recycled to a fluidized bed of zeolite petroleum cracking catalyst. The low nickel equivalent zone is treated while the high nickel equivalent zone is discarded.

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patent: 5147527 (1992-09-01), Hettinger
patent: 5151391 (1992-09-01), Fu et al.
Modern Petroleum Technology, 4th edition, Hobson & Pohl, pp. 288-309-(1975).

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