Process for forming multi-layer molded articles

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – Shaping against forming surface

Reexamination Certificate

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Details

C264S241000

Reexamination Certificate

active

08029718

ABSTRACT:
The invention relates to a rotomolding process for forming a multi-layer article of two different polymers with different melting points in which an outer layer polymer powder is added to a rotational molder along with an inner layer polymer powder that is separated from the outer layer powder by a release film. The release film has a particular melting point that is greater than that of the outer layer polymer and preferably between the melting points of the inside layer and outside layer polymers. In one embodiment, the release layer forms an enclosure or bag in which the inner layer (higher melting point) powder is enclosed. In another embodiment the release film forms a barrier between an insulated cavity and the mold. The process provides a means for a “one-shot” rotomolding method.

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patent: 4988549 (1991-01-01), Meyer et al.
patent: 6555243 (2003-04-01), Flepp et al.
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patent: 2008/0224349 (2008-09-01), Wang et al.
patent: 48-74741 (1973-07-01), None
patent: WO2004045849 (2004-09-01), None

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