Process for forming combustion turbine components by transient l

Metal working – Method of mechanical manufacture – Impeller making

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2988972, B23P 1500

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058360751

ABSTRACT:
Processes for constructing complex turbine structures by the assembly of less complex sub-structures. The component sub-structures are bonded together at opposed mating surfaces by transient liquid bond phase techniques. The sub-structure mating surfaces are machined prior to application of the bonding material to remove oxide from the mating surfaces and ensure dimensional tolerances. Bonding material is applied to the mating surfaces by sputter deposition. Masks can be applied to the mating surfaces prior to application of the bond material so as to selectively apply bond material at only predetermined locations on the mating surface, thus eliminating excessive use of bond material for bonding the component sub-structures.

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"Liquid Phase Diffusion Welding of Nickel-Base Superalloy Using a Ni-B Alloyed Layer Formed on the Bonding Surface by Sputtering" Funamoto T. et al., Welding International, vol. 6, No. 4, Jan. 1, 1992 see the whole document.
"TLP* bonding: a new method for joining heat resistant alloys." Welding Journal, vol. 3, No. 4, Apr. 1974, pp. 203-214, XP002063652, see the whole document.
Funamoto et al., "Liquid Phase Diffusion Welding of Nickel-base Superalloy Using Ni-B System Alloyed Layer Formed on Bonding Surface with Sputtering", Transactions of the Japan Welding Society, vol. 24, No. 1, Apr. 1993, pp. 30-38.
Funamoto et al., "A Study on Formation of Alloyed LKayer of Low Melting Temperature on Bonding Surface of IN738LC with Sputtering", Study on Diffusion Welding Using Alloyed Layer on Bonding Surface (Report 3), Yousetsu Gakkai Ronbun, 1985.
MacDonald et al., "Transient Liquid Phase Bonding", Annu. Rev. Mater. Sci. 1992 22:23-46.

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